Page 1449 of 2492
LOWER STRUCTURE
Extreme rear crossmember
41D
II I I
NN N N
TT T T
RR R R
OO O O
DD D D
UU U U
CC C C
TT T T
II I I
OO O O
NN N N
The changing of this part is an additional opera-
tion to the changing of a rear end panel assembly.
The edge of the rear panel must be folded back.
CC C C
OO O O
MM M M
PP P P
OO O O
SS S S
II I I
TT T T
II I I
OO O O
NN N N
OO O O
FF F F
TT T T
HH H H
EE E E
RR R R
EE E E
PP P P
LL L L
AA A A
CC C C
EE E E
MM M M
EE E E
NN N N
TT T T
PP P P
AA A A
RR R R
TT T T
Part only.
PRE4104
11976
11977
41-4
Page 1450 of 2492
UPPER SIDE STRUCTURE
Windscreen frame
43A
II I I
NN N N
TT T T
RR R R
OO O O
DD D D
UU U U
CC C C
TT T T
II I I
OO O O
NN N N
The changing of this part is a basic operation to be
carried out in the event of a side collision or rollo-
ver.
This part is partially changed in addition to chan-
ging of the "A" post.
CC C C
OO O O
MM M M
PP P P
OO O O
SS S S
II I I
TT T T
II I I
OO O O
NN N N
OO O O
FF F F
TT T T
HH H H
EE E E
RR R R
EE E E
PP P P
LL L L
AA A A
CC C C
EE E E
MM M M
EE E E
NN N N
TT T T
PP P P
AA A A
RR R R
TT T T
Part only.
PRE4301
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
"" " "
AA A A
"" " "
PP P P
OO O O
SS S S
TT T T1
Thickness of the panels concerned (mm)
Frame 1.5
"A" post 1.25
Unpicking
1 MAG weld seam 90 mm long
4 MAG weld seams 30 mm long
1 MAG weld seam 20 mm longWelding
12079
12080
43-1
Page 1451 of 2492
UPPER SIDE STRUCTURE
Windscreen frame
43A
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
FF F F
RR R R
AA A A
MM M M
EE E E
UU U U
PP P P
RR R R
II I I
GG G G
HH H H
TT T T
FF F F
II I I
NN N N
II I I
SS S S
HH H H
EE E E
RR R R2
Thickness of the panels concerned (mm)
Opening frame 1.5
Opening finisher 2
Strengthener securing connecting arch 1
Unpicking
112 spot welds 1.5 mm panel thickness
2 MAG weld seams 45 mm long
Partial cut off
150 mm on 1.5 mm thicknessWelding
NN N N
OO O O
TT T T
EE E E
:: : :
at (A), welding of 3 thicknesses.
12081
43-2
Page 1452 of 2492
UPPER SIDE STRUCTURE
Frame upright finisher
43B
PRE4302
II I I
NN N N
TT T T
RR R R
OO O O
DD D D
UU U U
CC C C
TT T T
II I I
OO O O
NN N N
The changing of this part is an additional opera-
tion to the changing of the "A" post and the
windscreen frame.
For safety reasons, the finisher must not be cut.
CC C C
OO O O
MM M M
PP P P
OO O O
SS S S
II I I
TT T T
II I I
OO O O
NN N N
OO O O
FF F F
TT T T
HH H H
EE E E
RR R R
EE E E
PP P P
LL L L
AA A A
CC C C
EE E E
MM M M
EE E E
NN N N
TT T T
PP P P
AA A A
RR R R
TT T T
Part only.
43-3
Page 1453 of 2492
UPPER SIDE STRUCTURE
Frame upright finisher
43B
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
OO O O
PP P P
EE E E
NN N N
II I I
NN N N
GG G G
LL L L
OO O O
WW W W
EE E E
RR R R
CC C C
RR R R
OO O O
SS S S
SS S S
MM M M
EE E E
MM M M
BB B B
EE E E
RR R R1
Thickness of the panels concerned (mm)
Opening finisher 2
Lower crossmember 1.2
Unpicking
2 MAG weld seams 30 mm long
2 MAG weld seams 20 mm long
Welding
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
OO O O
PP P P
EE E E
NN N N
II I I
NN N N
GG G G
UU U U
PP P P
PP P P
EE E E
RR R R
CC C C
RR R R
OO O O
SS S S
SS S S
MM M M
EE E E
MM M M
BB B B
EE E E
RR R R2
Thickness of the panels concerned (mm)
Opening finisher 2
Upper crossmember 0.9
Unpicking
2 spot welds on
2 mm thickness
Welding
12009 12052
43-4
Page 1454 of 2492

UPPER SIDE STRUCTURE
"A" post assembly
43C
II I I
NN N N
TT T T
RR R R
OO O O
DD D D
UU U U
CC C C
TT T T
II I I
OO O O
NN N N
The replacement of this part is a basic operation
to be carried out in the event of a front side colli-
sion.
It is obtained by cutting the sill panel observing
the dimensions.
For reasons of stability, the strengthener must not
be cut.
CC C C
OO O O
MM M M
PP P P
OO O O
SS S S
II I I
TT T T
II I I
OO O O
NN N N
OO O O
FF F F
TT T T
HH H H
EE E E
RR R R
EE E E
PP P P
LL L L
AA A A
CC C C
EE E E
MM M M
EE E E
NN N N
TT T T
PP P P
AA A A
RR R R
TT T T
Complete part including:
- "A" post,
- "A" post upper finisher,
- strengthener tube,
- "B" post finisher,
- sill panel,
- "B" post finisher strengthener,
- sill panel blanking piece.
NN N N
OO O O
TT T T
EE E E
:: : :
it is possible to change just the "A" post .
The sill panel must be unpicked.
PRE4303
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
SS S S
II I I
LL L L
LL L L
PP P P
AA A A
NN N N
EE E E
LL L L
CC C C
LL L L
OO O O
SS S S
II I I
NN N N
GG G G
PP P P
LL L L
AA A A
TT T T
EE E E1
Thickness of the panels concerned (mm)
Sill panel 2
Sill panel stiffener 1.5
Sill panel closer 1.8
Unpicking
14 spot welds on 2 mm thickness
Welding345 mm on 2 mm thickness
NN N N
OO O O
TT T T
EE E E
:: : :
welding of 3 thicknesses.
12050
43-5
Page 1455 of 2492
UPPER SIDE STRUCTURE
"A" post assembly
43C
NN N N
OO O O
TT T T
EE E E
:: : :
welding of 3 thicknesses.
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
OO O O
PP P P
EE E E
NN N N
II I I
NN N N
GG G G
FF F F
II I I
NN N N
II I I
SS S S
HH H H
EE E E
RR R R2
Thickness of the panels concerned (mm)
Post upper finisher 1.25
Strengthener securing connecting arch 1
Opening finisher 2
Unpicking
12 spot welds on 1.25 mm thickness
4 spot welds on 1mm thickness
Welding
NN N N
OO O O
TT T T
EE E E
:: : :
at (A), welding of 3 thicknesses.
12051
12003
43-6
Page 1456 of 2492
UPPER SIDE STRUCTURE
"A" post assembly
43C
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
PP P P
OO O O
SS S S
TT T T
FF F F
II I I
NN N N
II I I
SS S S
HH H H
EE E E
RR R R
(( ( (
SS S S
CC C C
UU U U
TT T T
TT T T
LL L L
EE E E
SS S S
II I I
DD D D
EE E E
)) ) )3
Thickness of the panels concerned (mm)
"A" post 1.5
Post finisher 1.2
Sill panel 2
Unpicking
27 spot welds on 1.5mm thickness
3 MAG plug welds
Welding
NN N N
OO O O
TT T T
EE E E
:: : :at (A), welding of 3 thicknesses
at (B), welding of 4 thicknesses
1200412054
43-7