Page 44 of 2492

Page
COOLING
Specifications
Filling - bleeding
Checking
Radiator
Diagram
Exhaust
General
Catalytic converter
Exhaust pipe assembly
Fuel tank
Fuel tank
Filler neck
Gauge
Pump and sender unit
Engine suspension
Suspended engine mountings
Engine mounting pads19-1
19-2
19-3
19-4
19-6
19-12
19-15
19-16
19-19
19-23
19-25
19-26
19-29
19-32 COOLING - EXHAUST- FUEL TANK -
ENGINE SUSPENSION
1916-1
16-9 STARTING - CHARGING
Alternator
Starter motor
16
IGNITION - INJECTION
IGNITION
Power module
Static ignition
Spark plugs
Injection
General
Location of components
Special notes on semi-sequential
injection
Special notes on sequential injection
Injection fault warning light
Engine immobiliser function
Computer configuration as a
function of the gearbox type
17
14-1
14-9
14-13
14-19
14-21
14-22 ANTIPOLLUTION
Fuel vapour recirculation
Oil vapour rebreathing
Exhaust gas recirculation (EGR)
Catalytic converter
Catalytic converter - oxygen sensor
Test for the presence of lead
14
17-28
17-29
17-32
17-33
17-34
17-36
17-39 IGNITION - INJECTION
(continued)
Injection strategy / automatic
transmission
Injection strategy / air conditioning
Idle speed correction
Idle speed adaptive correction
Richness regulation
Adaptive richness correction
Operating wiring diagram
17
Page
17-1
17-2
17-5
17-6
17-12
17-17
17-19
17-24
17-25
17-26
Contents
Page 55 of 2492

ENGINE AND PERIPHERALS
Engine - Gearbox
10
F (E) engine
Right hand side of the vehicle
Remove the pins from the right hand driveshaft
using tool B.Vi. 31-01.
Remove:
- the track rod end using tool T.Av. 476,
- the upper shock absorber bolt and slacken the
nut on the lower bolt without removing it.
Remove the driveshaft from the gearbox.
Remove:
- the exhaust downpipe,
- the gearbox selector rod,
- the power assisted steering pipe mountings
on the gearbox. Left hand side of the vehicle
Remove:
- track rod end using tool T.Av. 476,
- the three bolts for the driveshaft gaiter,
- the two bolts from the shock absorber base,
- the two bolts from the brake caliper then
secure it to the shock absorber spring,
- the bolt from the lower ball joint,
- the complete hub assembly and the
driveshaft.
98749R
Unclip the reversing light wiring loom from the
sub-frame.
98898R
Drain the cooling circuit through the lower
radiator hose at the water pump end.
Remove:
- the air filter as well as the sleeve and its
mounting,
- the tie-bar between the shock absorber
turrets,
- the accelerator and clutch cables,
- the brake servo pipe,
- the two heating hoses,
- the lower expansion bottle hose,
- hoses (1), (2) and (3),
99222R1
10-11
Page 58 of 2492

ENGINE AND PERIPHERALS
Engine - Gearbox
10
F8Q engine
Load positioning tool (example : NAUDER 1805)
SPECIAL TOOLING
B. Vi. 31 -01 Roll pin punches
Mot. 1202 Hose clip pliers
Mot. 1311-06 Tool for removing fuel pipes
T.Av. 476 Ball joint extractor
SPECIAL EQUIPMENT
Brake caliper mounting bolt 3.5
Shock absorber base bolt 17
Track rod end 3.5
Lower ball joint nut 6.5
Driveshaft gaiter mounting bolt 2.5
Wheel bolts 9
Engine tie-bar bolt 6
Suspended engine mounting bolt
on gearbox 5.5
Bolt for suspended engine mounting
pad on front left hand side member 2.5
Front right hand suspended engine
mounting cover bolt on engine 4
Front right hand suspended engine
mounting movement limiter bolt 6
TIGHTENING TORQUES (in daN.m)REMOVAL
Put the vehicle on a two post lift.
Disconnect the battery.
Remove:
- the bonnet,
- the engine undertray.
Drain:
- the gearbox.
- the cooling circuit through the lower radiator
hose (radiator end).
Remove:
- the front wheels,
- the front right hand and left hand
mudguards.
98710R
10-14
Page 59 of 2492

ENGINE AND PERIPHERALS
Engine - Gearbox
10
F8Q engine
- the air inlet sleeve, the air filter and its
mounting,
- the cooling assembly (see section 19
"Radiator"),
- the alternator belt (see section 16
"Alternator").
Disconnect the compressor feed wire (if fitted).
Remove:
- the compressor mounting bolts (if fitted) and
secure it to the front cross member,
- the power assisted steering pump pulley,
- the oil filter,
- the power assisted steering pump mounting
bolts as well as the power assisted steering
pipe bracket bolt.
Move the pump away and secure it to the sub-
frame.
Disconnect:
- the heating hoses on the thermostat
mounting,
98904R1
- the preheating unit (secure it to the engine),
- the accelerator and clutch cables,
- the altimetric sensor corrector,
- the relay plate and the engine connection unit
electrical connector,
- the fuel supply pipe on the diesel filter using
tool Mot. 1311-06,
98756R
99461R
- the connector on the diesel filter. - the brake servo pipe,
- the pipes and connectors on the fast idle and
EGR solenoid valves,
10-15
Page 61 of 2492
ENGINE AND PERIPHERALS
Engine - Gearbox
10
F8Q engine
Slacken, without removing, bolt (A) and remove
bolt (B) from the engine tie-bar.
Remove the shock absorber (two bolts C) as well
as the rear mounting (D) on the gearbox.
99309R3
Remove:
- the cover cap as well as the front right hand
suspended engine mounting cover and the
movement limiter,
99308R1
- the gearbox mounting.
99308R2
Remove the engine - gearbox assembly by tilting
it slightly on the gearbox side using the load
positioning tool.
- the oil radiator pipes on the heat exchanger.
99183-1R
Position the load positioning tool on the engine
lifting rings.
10-17
Page 64 of 2492

ENGINES AND PERIPHERALS
Engine and transmission assembly
10
E7J Engine
SPECIAL NOTES FOR VEHICLES FITTED WITH A
DRIVER’S AIRBAG
IMPORTANT
To avoid any risks of destroying the rotary switch
under the steering wheel, comply with the
following instructions:
• Before removing the steering column and the
rack, the steering wheel MUST be immobilised
with the wheels straight using a "steering
wheel locking" tool, throughout the whole
operation.
• Any doubts about whether the steering wheel
is centred means that the steering wheel will
have to be removed so that the centring
method described in section 88 "Airbag" can
be applied.
REMINDER: in this case, only qualified, trained
staff can carry out this operation.
Remove:
- the expansion bottle (secure it to the engine),
- the upper right hand mounting bracket of the
radiator and unclip it (left hand side), then
keep it to one side by securing it to the
engine.
98753R
Disconnect:
- the heating hoses on the engine,
98711R1
98714R1
- the fuel, absolute pressure and canister pipes,
- the brake servo pipe.
10-20
Page 68 of 2492
ENGINES AND PERIPHERALS
Engine and transmission assembly
10
K7M engine
/ AT
SPECIAL TOOLING
Mot. 1040-01 Dummy cradle for removing and
refitting the engine and
transmission assembly
Mot. 1202 Hose clip pliers
Mot. 1311-06 Tool for removing fuel pipes
Front sub-frame mounting bolt 6
Rear sub-frame mounting bolt 11
Upper shock absorber cup mounting bolt 3
Wheel bolts 9
Brake caliper mounting bolt 3.5
Universal steering joint mounting bolt 3.5
Engine mounting pad nut on front
left hand side member mounting 7.5
TIGHTENING TORQUES (in daN.m)
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Drain:
- the cooling circuit from the lower radiator
hose,
- the engine if necessary.
Remove:
- the front wheels,
- the left and right hand mudguards,
- the sub-frame-body tie rods,
- the brake calipers and attach them to the
body,
98710R
- the front bumper,
PRJ1002
10-24
Page 69 of 2492
ENGINES AND PERIPHERALS
Engine and transmission assembly
10
K7M engine
/ AT
- the heat shield from the exhaust manifold,
- the catalytic converter (disconnect the oxygen
sensor) and attach the exhaust pipe to the
body,
- the horn,
- the tie rod between the shock absorber
turrets,
- the air filter,
- the earth strap,
- the absolute pressure sensor,
- the expansion bottle and attach it to the
engine.
Disconnect:
- the accelerator cable and the kickdown switch
connector,
- the brake servo pipe,
- the relay plate and the engine connection unit
connectors,
98756R2
- the automatic transmission computer
connector,
- the canister pipe.Remove the battery mounting bracket.
Disconnect:
- the injection feed wire in the scuttle panel
and the starter feed wire,
- the fuel supply and return pipes using tool
Mot. 1311-06, unclipping them from their
mounting,
99461R
- the heater hoses on the thermostat.
Unclip the radiator and hold it to one side by
attaching it to the engine.
10-25