Page 105 of 2492
TOP AND FRONT OF ENGINE
Timing belt
11F8Q ENGINE
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Remove:
- the front right hand wheel,
- the protection at the end of the wheel arch,
SPECIAL TOOLING REQUIRED
Mot. 1054TDC pin
Mot. 1202 Hose clip pliers
Mot. 1273 Tool for checking belt tension
Mot. 1289-03 Fork for centring suspended
mounting limiter
TIGHTENING TORQUES(en daN.m)
Wheel bolt 9
Crankshaft pulley bolt 12
Suspended mounting limiter bolt 6
Suspended mounting cover bolt 4
Tensioner nut 5
EQUIPMENT REQUIRED
Star socket ST X 14 FACOM for example
Engine support tool DESVIL M300 for example
98710R
- the acoustic tie bar between the shock absor-
ber turrets,
- the right hand suspended mounting cap.
Position the engine support tool
DESVIL M300
for example.
98982R
11-7
Page 106 of 2492
TOP AND FRONT OF ENGINE
Timing belt
11F8Q ENGINE
99309R2
Remove:
- the suspended mounting cover and the move-
ment limiter,- the lower timing casing (1),
- the alternator drive belt (see section 16
"Removing the alternator"),
Turn the crankshaft to position the camshaft ti-
ming reference mark in the timing window.
99176G
89120-2S
11-8
Page 107 of 2492
TOP AND FRONT OF ENGINE
Timing belt
11F8Q ENGINE
99183R
Fit the TDC pin , Mot.1054.
Remove:
- the fuel pipe mounting bolts (A),
- the timing covers (2) and (3).
99176R
11-9
Page 108 of 2492
TOP AND FRONT OF ENGINE
Timing belt
11F8Q ENGINE
92600R1
Slacken the tensioner and remove the belt.
Note : if the tensioner nut is slackened by more than one turn, it may disengage.
REFITTING (special notes)
Check that tool Mot. 1054 is in position.
Fit the belt, aligning the reference marks on the pulleys and belt.
Injection pump reference mark: B
(BOSCH), R (LUCAS DIESEL)
11-10
Page 109 of 2492
TOP AND FRONT OF ENGINE
Timing belt
11F8Q ENGINE
99175-1R
Tighten the timing belt by tightening one bolt (B)
on the inner timing cover.
99174-2R1
Fit tool Mot. 1273 and tension the belt until the
fitting tension is obtained (see section 07, Timing
belt tension ).
Tighten the tensioner nut to 5 daN.m.
It is vital to tighten the tensioner nut to 5 daN. m
to avoid any loosening of the tensioner which
could damage the engine.
Refit the crankshaft pulley and ensure the bolt is
tightened to a torque of 12 daN.m.
Refitting is then the reverse of removal.
Fit the suspended mounting cover assembly and
the movement limiter.
ADJUSTING THE LONGITUDINAL MOVEMENT
LIMITER
Slacken limiter bolts (4).
Insert the limiter centring fork Mot. 1289-03 into
the openings in the suspended mounting cover.
Tighten the limiter bolts (4) to a torque of
5.5 daN.m.
Check the injection pump timing (see section 13,
injection pump).
11-11
Page 110 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11 E7J - K7M ENGINE
SPECIAL TOOLING REQUIRED
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Remove:
- the timing belt (see section 11, timing belt),
- the air filter,
- the rocker box cover,
- the earth strap,
- the fuel pipes,
- the canister solenoid valve pipe.
Disconnect the throttle body connections.(in daN.m)
TIGHTENING TORQUESor
(in degrees)
Wheel bolt 9
Crankshaft pulley 2 daN.m + 68° ± 6°
Timing tensioner nut 5
98714R3
Release the wiring from the cylinder head.
Remove the upper mounting bolt for the dipstick ,
the brake servo pipes and the absolute pressure
sensor, together with the accelerator cable. Mot. 588 Retaining flange
Mot. 591-02 Index
Mot. 591-04 Angular wrench for angular tightening
Mot. 1273 Tool for checking belt tension
EQUIPMENT REQUIRED
Star socket ST X 12 FACOM for example
11-12
Page 111 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11
Drain the cooling circuit via the lower radiator
hose and the cylinder block via the drain bolt.
92073R1
Remove:
- the thermostat hose,
- the connectors for the sensors,
98711R3
- hoses 4,5,6, and 7,
- the upper alternator mounting,
98745R1
- the exhaust heat shield,
- the exhaust downpipe,
- the cylinder head bolts except bolt (F) which
should be slackened off only (use a 12 star
socket, for example
ST X 12 FACOM ), then
pivot the cylinder head around this bolt,
92106R
E7J - K7M ENGINE
11-13
Page 112 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11
- the cylinder head, the gasket.
Fit the liner retaining flanges
Mot. 588 (except K7M).
92062R
CLEANING
It is very important not to scratch the gasket faces
of parts in aluminium.
Use Décapjoint to dissolve any gasket remaining
on the metal.
Apply the product to the area to be cleaned; wait
approximately ten minutes then remove using a
wooden spatula.
Gloves should be worn during this operation.
Remember that this operation should be carried
out with extreme care to avoid the risk of foreign
bodies being introduced into the oilways bringing
oil under pressure to the rocker shaft (oilways are
located in both the cylinder head and the cylinder
block).
If this recommendation is not observed there is a
risk that the rocker jets may become blocked and
damage may occur rapidly to the rocker cams and
tappets.
E7J - K7M ENGINE
11-14