Page 2401 of 2492
GENERAL INFORMATION
Special tooling
40
40-31
REAR FACE JIG
This tool is mainly intended for fitting the luggage
compartment lid hinge mountings.
Points (A) and (B) are the reference points to position
the jig on the vehicle.
The user must ensure that these points are correct
when fault finding is carried out before fitting.
Points (C), (D), (E) and (F) help with the mounting and
positioning of the replaced components.
NOTE: when fitting the jig to the vehicle, begin by
inserting the left hand side.
Car. 1563
Parts Stores reference:
00 00 156 300
18124R
18122R
Page 2402 of 2492
LOWER STRUCTURE
Rear floor
41P
141LOWER STRUCTURE
Rear floor
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear end panel or a
rear side member for a rear impact.
This operation is carried out partially (see procedure
below):
– for the right rear section (according to cut A-A),
– for the left rear section (according to cut B-B).
The complete replacement method for this part is the
same as for the basic vehicle.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
The information on the additional parts will be dealt
with in their appropriate chapters (see contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
– floor,
– mounting connecting arch.PARTS CONCERNED (thickness in mm):
PRF4112
1
2
3
4
5Rear floor
Rear floor rear section
Rear centre cross member
Rear side member
Rear inner wheel arch0.7
0.7
1
1.5
0.7
41-1
Page 2403 of 2492
LOWER STRUCTURE
Rear floor
41P
41-2
On the vehicle:
On the Parts Department
part
Page 2404 of 2492
LOWER STRUCTURE
Rear floor
41P
41-3
641P3-17958
Page 2405 of 2492
LOWER STRUCTURE
Rear floor
41P
41-4
641P1-17959
On the vehicle:
On the Parts Department
part
Page 2406 of 2492
LOWER STRUCTURE
Rear side member
41SRear side member
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear end panel.
This operation is carried out partially (see cut A-A and
the method given below):
The complete replacement method for this part is the
same as for the basic vehicle.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
The information on the additional parts will be dealt
with in their appropriate chapters (see contents).
The repair bench must be used.
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
– indentation ring,
– mounting reinforcement on the towing ring bracket
(right hand side),
– side member reinforcement, rear section,
– side seatback mounting reinforcement,
– bolt for welding.
PARTS CONCERNED (thickness in mm):
1
2Rear side member
Rear floor 1.5
0.7
41-5
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LOWER STRUCTURE
Rear side member
41P
41-6
IMPORTANT: The side member must only be cut after
the rear mounting reinforcement on the towing ring
bracket, in zone X1.
S
Page 2408 of 2492
LOWER STRUCTURE
Rear end cross member
41SRear end cross member
INTRODUCTION
The replacement of this part is a complementary
operation to the replacement of the rear end panel.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
The information on the additional parts will be dealt
with in their appropriate chapters (see contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
– striker stiffener,
– welded nut reinforcements.
PARTS CONCERNED (thickness in mm):
1
2
3
4
5
6Rear end cross member
Striker stiffener.
Rear floor
Tail wheel arch
Rear side member
Rear end cross member reinforcement 0.8
1.2
0.7
1.2
1.5
1.2
41-7
T