Page 3 of 2492
TOWING
All types
Contents
SPECIFICATIONS
Engine - Clutch - Gearbox
Vehicle identification01-1
01-2
LIFTING
Trolley jack - Axle stands
Vehicle liftsPage01
02
03
General
02-1
02-2
03-1
LUBRICANTS - CONSUMABLES
Packaging 04-1
DRAINING, RE-FILLING
Engine
Gearbox
Power assisted steering
04
05
05-1
05-3
05-4
VALUES AND SETTINGS
Dimensions
Capacity - Grades
Belt tension
Accessories belt tension
Timing belt tension
Tightening the cylinder head
Dimensions of the main braking
components
Values for checking the front axle
geometry
Values for checking the rear axle
geometry
Underbody heights
Brake limiter
07
07-1
07-2
07-5
07-7
07-13
07-15
07-17
07-18
07-21
07-22
07-23
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DESCRIPTIONPACKAGINGPART NUMBER
1 kg tin
100 g tube
80 ml tube
180 g sachet
Aerosol77 01 421 145
77 01 028 179
77 01 422 307
77 01 366 100
77 01 422 308
LUBRICANTS
LUBRICANTS - CONSUMABLES
Packaging
04
•MOLYKOTE "BR2"
for main bearing journal faces, thrust pad
guide tubes, clutch fork pads, lower suspension
arm bearings, torsion bar splines, steering box,
driveshaft splines.
•
MOLYKOTE "33 Medium"
tubular rear axle rings
anti-roll bar rings.
•
ANTI-SEIZE
(high temperature grease) Turbo etc.
•
"MOBIL CVJ" 825 Black star
or MOBIL EXF57C
for driveshaft joints
•
MULTIPURPOSE LUBRICANT
wheel sensor
• Perfect-seal "LOWAC"
coating fluid for seals.
• Mastic
for sealing exhaust pipe unions.
•
HARDENER KIT
("CAF 4/60 THIXO")
for sealing sides of bearing caps.
• AUTO joint blue
sealing paste.
100 g tube
1.5 kg tin
Kit
100 g tube
45 g tube77 01 417 404
77 01 421 161
77 01 421 080
77 01 396 227
77 01 397 027
MECHANICAL SEALANTS
04-1
Page 17 of 2492
DRAINING, RE-FILLING
Power assisted steering
05
CHECKING THE LEVEL
POWER ASSISTED STEERING PUMP LEVEL
For topping up or filling, use ELF RENAULTMATIC
D2 or MOBIL ATF 220 oil
.
The level, when correct, should be visible between
the
MINI and MAXI marks on the reservoir (1).
98489R1
98487R1
F8Q ENGINE
F3R ENGINE
98437R1
K7M ENGINE
98700R1
E7J ENGINE
05-4
Page 21 of 2492
AD4 4
ELF RENAULT MATIC D2 (D20104)
or use: MOBIL ATF 220 (D20104 or D21412)
TEXAMATIC 4011
Automatic
transmission
VALUES AND SETTINGS
Capacity - Grades
07
3 .4 Manual gearboxComponents
Capacity in
litresGradeFeatures
JB1 3 .4
Brake circuit
Brake fluids must be approved by the Technical
DepartmentSAE J 1703
and DOT 3
All countries: TRANSELF TRX 75 W 80 W
( API GL5 or MIL-L 2105 C or D standards)
Normal : 0.7
ABS : 1
Fuel tankapproximately
60
Unleaded
petrol/diesel
JB3
Separate
reservoir
1.1
Cooling circuit
F3R
F8Q
E7J - K7M
GLACÉOL RX
(type D)
Only add coolant
7
7 .5
6
Power assisted
steeringELF RENAULT MATIC
D2 or
MOBIL ATF 220
07-4
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VALUES AND SETTINGS
Accessories belt tension
07
98706R
A Crankshaft
B Alternator
C Power assisted steering pump
D Air conditioning compressor
T Tensioner
→Tension check point
ALTERNATOR AND POWER ASSISTED STEERINGE7J / K7M
ENGINES
98707R
Tension
(US=SEEM unit)Multitoothed
air
conditioning
belt (1)Multitoothed
alternator belt
(2)Multitoothed
power assisted
steering belt
(3)
Fitting110 ± 7 84 ± 6 84 ± 6
Minimum
operating75 52 52
AIR CONDITIONING
07-8
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VALUES AND SETTINGS
Accessories belt tension
07
98751R
AIR CONDITIONING ALTERNATOR AND POWER ASSISTED STEERING
F3R
ENGINE
98752R
A Crankshaft
B Alternator
C Power assisted steering pump
D Air conditioning compressor
E Water pump
T Tensioner
→Tension check point
Tension
(US=SEEM unit)Multitoothed
air
conditioning
belt (2)Multitoothed
power assisted
steering belt
(1)
Fitting109 ± 3 107 ± 3
Minimum
operating62 62
07-9
Page 27 of 2492
VALUES AND SETTINGS
Accessories belt tension
07
98751R
ALTERNATOR AND POWER ASSISTED STEERING F8Q ENGINE
Power assisted
steering
A Crankshaft
B Alternator
C Power assisted steering pump
E Water pump
T Tensioner
→Tension check point
Tension
(US=SEEM unit)Multitoothed power
assisted steering belt (1)
Fitting97 ± 3
Minimum operating67
07-10
Page 28 of 2492
VALUES AND SETTINGS
Accessories belt tension
07
98837-1R2
Remove :
- the lower timing cover,
- the belt.
SPECIAL NOTES FOR REMOVING THE
ACCESSORIES BELT
REMOVAL
Disconnect the battery.
Before removing the accessories belt, check the
value of the tension.
The tension measured must be between 61 and 77
SEEM units.
F8Q ENGINE
Air conditioning
98837R2
Slacken bolt (A) then bolt (B), until the shoulder is
exceeded, whilst holding the automatic tensio-
ning plate using a 9 mm socket (eg. : FACOM J
151 ratchet), then slacken the belt by moving the
ratchet in the direction of the arrow. Remove the mounting bolt for the diesel pipe re-
taining bracket and move it.
99706R
A Crankshaft
B Alternator
C Power assisted steering pump
D Air conditioning compressor
E Water pump
G Roller
T Tensioner
→Tension check point
07-11