Page 86 of 2492

ENGINES AND PERIPHERALS
Engine and transmission assembly
10
F8Q engine
REFITTING
The engine sub-frame can be easily aligned with
the bodywork by positioning the two
approximately 100 mm long threaded rods into
the two front mountings of the body sub-frame .
Refitting is the reverse of removal.
Tighten the sub-frame mounting bolts to a torque
of :
•6 daN.m at the front,
•11 daN.m at the rear.
If the vehicle has manual steering, position the
shock absorber mountings into the holes (A), and
into holes (B) for power assisted steering.
92114-1R
When the left and right hand suspended
mountings are refitted, remember to remove the
block under the gearbox and tool Mot. 1159
ADJUSTING THE LONGITUDINAL MOVEMENT
LIMITER
Slacken the two limiter bolts (E).
Insert the centring fork tool Mot. 1289-03 into the
openings in the suspended mounting cover.
Tighten the two limiter mounting bolts (E) to a
torque of6 daN.m.
Tighten all bolt, nuts and screws to the
recommended torques.
Fit the caliper mounting bolts using Loctite
FRENBLOC and tighten them to the correct
torque.
Press the brake pedal several times to bring the
pistons back into contact with the pads.
Fill:
- the cooling circuit and bleed it (see section
19),
- the engine and gearbox if required.
NOTE:
- check the steering shaft yoke spacer is in place
when refitting,
- ensure the heat shields are correctly
positioned.
99174-2R
10-42
Page 87 of 2492
ENGINE AND PERIPHERALS
Sump
10
SPECIAL TOOLING REQUIRED
T.Av. 476 Ball joint extractor
B.Vi. 31-01 Set of punches
EQUIPMENT REQUIRED
Engine support tool
(example : DESVIL M300)
Wheel bolt 9
Track rod end nut 3.5
Shock absorber base bolt 17
Engine tie bar bolt:
- on gearbox 6.5
- on sub-frame 7.5
Right hand engine mounting nut 4.5
Left hand gearbox mounting nut 4.5
Sump bolt 0.7 to 0.9
Oil pump bolt 2.5
Tie bar bolt on gearbox 2.5
Tie bar bolt on engine 5
TIGHTENING TORQUES (in daN.m)
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Drain the engine oil.
Remove:
- the catalytic converter,
- the front right hand wheel,
- the track rod end using tool
T.Av. 476,
- the upper shock absorber bolt and slacken the
lower bolt (do not remove it),
98746-1S
- the right hand driveshaft pin using tool B.Vi.
31-01, then tilt the hub to release the
driveshaft from the gearbox and attach it to
the steering,
- the engine - gearbox tie bar, E7J engine
10-43
Page 88 of 2492
PRJ1004
ENGINE AND PERIPHERALS
Sump
10
- nuts (1) for the engine and gearbox mounting
pads,
- nuts (2) for the tie bar mounting,
PRJ1001
- the air filter.
Fit the engine support tool, for example
DESVIL
M300.
98750R
Remove:
- the canister solenoid valve pipe,
98714R2
- the fuel pipes and their mounting on the right
hand side member and the inlet manifold,
- the power assisted steering reservoir,
- the speedo gear from the gearbox.
Lift the engine by the two lifting rings (4) and (5)
so that the three bolts (6) on mounting (7) may be
removed and then remove the engine by lifting it
out. E7J engine
10-44
Page 89 of 2492
99311R
ENGINE AND PERIPHERALS
Sump
10
Lift the engine using the lifting ring (5) at the
timing end to ensure dimension (A) is 25 cm
between the sub-frame and the edge of the
cylinder block.
98746R
Remove:
- the sump bolts then release the sump,
- the sump, in the direction shown by the
arrow.
98748S
Clean the sump before applying a bead of
RHODORSEAL 5661, width 3 mm.
99179S
NOTE : remember to renew the two rubber seals
at the edge of the sump. Remove the two power assisted steering pipe
bolts on the sub-frame.
E7J engine
10-45
Page 93 of 2492

ENGINE AND PERIPHERALS
Sump
10
On the left hand side of the vehicle
Remove:
- the track rod end using tool T.Av. 476,
- the three gaiter bolts,
- the shock absorber base bolts.
Release the driveshaft from the gearbox taking
care to protect the spider.
Attach the driveshaft to the body.
On the right hand side of the vehicle
Remove:
- the driveshaft roll pin using punches B.Vi. 31-
01,
- the upper shock absorber bolt and slacken the
lower bolt.
Tilt the hub and release the driveshaft from the
gearbox.
Attach the driveshaft to the steering.
98746-1S
Remove:
- the engine - gearbox tie bar,
- nuts (1) for the engine and gearbox mounting
pads,
- nuts (2) for the tie bar mounting,
PRJ1001
- the tie bar between the shock absorber
turrets,
- the earth strap,
- the speedo gear from the gearbox,
- the power assisted steering reservoir.
Disconnect:
- the brake servo pipe,
- the canister pipe,
- the oil vapour rebreathing pipe,
- the throttle potentiometer connector,
K7M engine
steel sump
10-49
Page 95 of 2492
ENGINE AND PERIPHERALS
Sump
10
Remove the two mounting bolts for the power
assisted steering pipe on the sub-frame and move
the pipe to one side.
99311R
Lift the engine:
- using the two lifting rings (4) and (5) so that
the three bolts (6) may be removed and
remove the mounting (7) from the bottom,
98750R
PRJ1004
- using lifting ring (5) at the timing end to
obtain dimension (A) of 26 cm approximately
between the sub-frame and the edge of the
cylinder block.
98746R
NOTE : check that the main wiring for the engine
connection unit does not jam between the 5th
gear housing and the side member when the
engine is lifted.
Remove:
- the sump bolts then release the sump,
- the sump in the direction shown by the arrow.
98748S
K7M engine
steel sump
10-51
Page 98 of 2492
ENGINE AND PERIPHERALS
Sump
10
F engine
Remove:
- the two mounting bolts for the power assisted
steering pipe on the sub-frame and move it to
one side,
99311R
- the sump bolts then release the sump,
- the nut from the suspended engine mounting
cover.
Lift the engine using the engine support tool then
remove the sump.
REFITTING
Refitting is the reverse of removal.
Fill the engine with oil.
10-54
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TOP AND FRONT OF ENGINE
Timing belt
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Remove:
- the power assisted steering belt,
- the alternator drive belt,
- the front right hand wheel,
- the front right protector at the end of the
wheel arch,
11
98710R
E7J - K7M ENGINE
SPECIAL TOOLING REQUIRED
Mot. 591-02 Index
Mot. 591-04 Angular wrench for angular tightening
Mot. 1135-01 Tool for tensioning timing belt
Mot. 1273 Tool for checking belt tension
(in daN.m)
TIGHTENING TORQUESor
(in degrees)
Wheel bolt 9
Crankshaft pulley 2 daN.m + 68° ± 6°
Timing belt tensioner nut 5
- the crankshaft sprocket, immobilising the star-
ter gear with a large screwdriver,
- the timing cover.
98745R3
Set the engine to the timing adjustment position.
Align reference marks ( L ) on the sprockets with
the fixed reference marks ( M ).
Slacken nut ( O ) then slacken the tensioner before
removing the belt.
11-1