Page 102 of 2492

TOP AND FRONT OF ENGINE
Timing belt
11 F3R ENGINE
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Remove:
- the computer and its mounting,
- the accessories belt in the following manner:
Slacken the tensioner (4) by the central bolt,
using a 7 mm allen key, by a quarter turn (cut
the end of the tool to approximately 12 mm)
while holding the outer nut with a 22 mm open
wrench.
Slackening the tensioner using the 22 mm wrench
automatically damages the adjustment teeth,
destroying the air conditioning and/or power as-
sisted steering mounting.
SPECIAL TOOLING REQUIRED
TIGHTENING TORQUES (in daN.m)
Wheel bolt 9
Crankshaft pulley bolt 12
Engine suspended mounting bolt 6
Cylinder head suspended mounting bolt 2
Engine suspended mounting cover bolt 4
Timing belt tensioner nut 4
Star socket ST X 14 FACOM for example
Engine support tool DESVIL M300 for example
97295R1
Remove:
- the front right hand wheel,
- the front right protector at the end of the
wheel arch,
98710R
Mot. 1054TDC pin
Mot. 1273 Tool for checking belt tension
Mot. 1289-03 Fork for centring suspended
mounting limiter
EQUIPMENT REQUIRED
11-4
Page 188 of 2492
PUMP
Mechanical power assisted steering pump
13
REPLACING THE PULLEY
REMOVAL
Remove the component by removing the three
bolts.
98829R
REFITTING
Refitting is the reverse of removal.
FILLING THE CIRCUIT
Oil grade to be used:
ELF RENAULTMATIC D2
orMOBILATF 220
Capacity : 1.1 litres
Fill the reservoir to the top.
Move the steering wheel gently in both
directions.
Top up the level.
Start the engine and move the steering wheel
gently from full lock to full lock.
Top up the level.
91662-1S
The oil should be visible to the level of the
MAXIMUM line.
13-42
Page 189 of 2492
PUMP
Mechanical power assisted steering pump
13
E and K engines
without AC
SPECIAL TOOLING REQUIRED
Mot. 453-01 Hose clamp pliers
REMOVAL
Slacken the tensioner nut and lock nut assembly
(A).
Release the two upper mounting bolts (B) and (C)
for the pump.
96047R
Remove bolt (D) using a half moon polygon
wrench.
Remove the belt.
Fit clamp Mot. 453-01 to the supply pipe.
Disconnect the supply and high pressure pipes.
Remove the upper pump mounting bolt (C).
Remove the pump.
96047-1R
REFITTING
Insert bolt (B).
Refit :
- the pump,
- the belt,
- the supply and high pressure pipes.
Remove clamp Mot. 453-01.
Adjust the belt tension (see section "Adjustment
values").
Fill and bleed the circuit by moving the steering
wheel gently from lock to lock.
13-43
Page 190 of 2492
PUMP
Mechanical power assisted steering pump
13
F8Q engine
with AC
SPECIAL TOOLING REQUIRED
Mot. 453-01 Hose clamp pliers
REMOVAL
Remove the belt (see corresponding section).
Fit clamp Mot. 453-01 to the supply pipe.
Remove:
- the pulley (three bolts),
- the wiring mounting and the high pressure
pipe by removing bolt (2),
99171R
99170R
REFITTING
Refitting is the reverse of removal.
99174-1R
- the supply pipe and the high pressure pipe,
- the three pump mounting bolts.
Remove the pump.
13-44
Page 191 of 2492
PUMP
Mechanical power assisted steering pump
13
F3R engine
with AC
SPECIAL TOOLING REQUIRED
Mot. 453-01 Hose clamp pliers
REMOVAL
Remove the belt (see corresponding section).
Fit clamp Mot. 453-01 to the supply pipe.
Remove:
- the pulley (three bolts),
- the wiring mounting,
- the supply pipe and the high pressure pipe,
99058S
- the three pump mounting bolts.
99502R
REFITTING
Refitting is the reverse of removal.
99502-1R1
Remove the pump.
13-45
Page 192 of 2492

PUMP
Mechanical power assisted steering pump
13
CHECKING THE OIL PRESSURE
SPECIAL TOOLING REQUIRED
Mot. 453-01 Hose clamp pliers
Dir. 1204 Pressure test union
Dir. 803 Metric thread union
Fre. 1085
or Pressure gauge
Fre. 244-03
Fre. 284-06 Connecting pipe
Fit clamp Mot. 453-01 to the low pressure pump
hose.
Disconnect the high pressure pipe (take
precautions to catch the oil which will run out).
Insert union Dir. 803 (metric thread) between the
pipe and the pump.
For engines where it is fitted, remove the
pressostat on the rigid pipe (high pressure).
Connect the pressure test union
Dir. 1204 and the oil pressure gauge
Fre. 1085 (or Fre. 244-03 + Fre. 284-06).
77840R1
Connect pressure gauge Fre. 1085 (or Fre. 244-03
+ Fre. 284-06).
Remove clamp Mot. 453-01.
Top up the pump level and run the engine to
check the pressure.
Wheels in straight line:
Regardless of engine speed, the pressure should
not exceed 5 to 7 bars.
Full lock to one side:
Hold the steering at full lock, the maximum
pressure should be 79 to 86 bars.
This operation should not be prolonged to avoid a
high increase in the oil temperature.
Remove union Dir. 803 and pressure gauge
Fre. 1085 or Fre. 244-03 , cutting the supply to the
pump with clamp Mot. 453-01.
Reconnect the high pressure pipe and remove
clamp Mot. 453-01.
Top up the oil in the reservoir.
13-46
Page 217 of 2492
STARTING - CHARGING
Alternator
16
- the alternator drive belt, together with bolt (3)
and shaft (4), removing through opening (5),
REMOVAL
With the vehicle on a 2 post lift, disconnect:
- the battery,
- the alternator electrical connections.
Remove:
- the power assisted steering belt by slackening
the three bolts (1) and the nuts (2) for the ten-
sioner, E 7 J and
K 7 M engines
SPECIAL TOOLING REQUIRED
Mot. 1273 Tool for testing belt tension
T. Av. 476 Ball joint extractor
Upper shock absorber mounting bolt 3
Track rod end nut 3.5
Wheel bolts 9
TIGHTENING TORQUES (in daN.m)
98747R198745R2
- the front right hand wheel,
- the track rod end (6) using tool T. Av. 476,
98712R
16-3
Page 219 of 2492
STARTING - CHARGING
Alternator
16
REMOVAL
(there are no special notes for engines fitted with
power assisted steering)
To release the alternator shaft the following must
be removed:
- the mounting bolts (1) for the coils,
- the two bolts (2) from the coil mounting.
Slacken bolt (3) then slide the mounting down.
98899R1
REFITTING
Refitting is the reverse of removal. F 3 R engine
16-5