Page 3 of 2492
TOWING
All types
Contents
SPECIFICATIONS
Engine - Clutch - Gearbox
Vehicle identification01-1
01-2
LIFTING
Trolley jack - Axle stands
Vehicle liftsPage01
02
03
General
02-1
02-2
03-1
LUBRICANTS - CONSUMABLES
Packaging 04-1
DRAINING, RE-FILLING
Engine
Gearbox
Power assisted steering
04
05
05-1
05-3
05-4
VALUES AND SETTINGS
Dimensions
Capacity - Grades
Belt tension
Accessories belt tension
Timing belt tension
Tightening the cylinder head
Dimensions of the main braking
components
Values for checking the front axle
geometry
Values for checking the rear axle
geometry
Underbody heights
Brake limiter
07
07-1
07-2
07-5
07-7
07-13
07-15
07-17
07-18
07-21
07-22
07-23
Page 18 of 2492
VALUES AND SETTINGS
Dimensions
* Unladen
** Depending on version
Dimensions in metres
07
98336R2
07-1
Page 34 of 2492
VALUES AND SETTINGS
Dimensions of the main braking components
07
FRONT BRAKE (dimensions in mm)
Slave cylinder diameter
Disc diameter
Disc thickness
Minimum disc thickness
Lining thickness (including backing plate)
Minimum lining thickness (including backing plate)
Maximum disc run-out
REAR BRAKE (dimensions in mm)
Slave cylinder diameter
Drum diameter
Maximum drum diameter after regrinding
MASTER CYLINDER (dimensions in mm)
Diameter
48
238
12
10.3
18
7
0.07
17.5
203.2
204.4
20.6
BA0G
48
259
20.60
19
18
6
0.07
17.5
203.2
204.4
20.648
238
20
18.3
18
6.5
0.07
17.5
203.2
204.4
20.6
Brakes discs cannot be repaired. They must be replaced if large scratches or excessive wear occur.
BA0F
BA0A
BA0E
BA0L
BA0U
07-17
Page 1437 of 2492

Contents
GENERAL
Opening clearances
Description of parts
Sub-frame dimensions
Central floor
Main bodywork dimensions40-1
40-3
40-5
40-6
40-7
LOWER STRUCTURE
41-1
41-2
41-3
41-4 Pages40
41
Bodywork
AFront jacking pad
BSill panel stiffener
CRear seat belt mounting
strengthener
DExtreme rear crossmember
UPPER SIDE STRUCTURE
43
43-1
43-3
43-5
43-8
43-9
43-10
43-12
43-15
43-17
43-19 AWindscreen frame
BFrame upright trim
C"A" post assembly
D"A" post trim strengthener
E"A" post trim (scuttle side)
F"B" post strengthener
G"B" post trim with rear section of sill
panel
H"B" post trim only
IWing panel upper front trim
assembly
JPartial sill panelUPPER REAR STRUCTURE
44
44-1
44-2
44-7
44-10
44-11
44-18
44-21
44-23
44-27
44-31
44-35
44-37
44-39
44-41 AHydraulic pump bracket
BRear wing panel
CLights bracket
DWing panel closing device
ERight-hand wing panel trim
FWing panel trim
GRear lights bracket strengthener
HWing panel drip moulding
IRear end panel assembly
JInterior right-hand wheel arch
KUpper rear floor extender
LLower rear floor extender
MRear side member extender
NHood compartment rear partition
assembly
OPENINGS OTHER THAN SIDE DOORS48
48-1
48-2Boot
Hood cover
Page 1442 of 2492

GENERAL
Sub-frame dimensions
40
DD D D
EE E E
SS S S
CC C C
RR R R
II I I
PP P P
TT T T
II I I
OO O O
NN N NDD D D
II I I
MM M M
EE E E
NN N N
SS S S
II I I
OO O O
NN N N
XX X X
DD D D
II I I
MM M M
EE E E
NN N N
SS S S
II I I
OO O O
NN N N
YY Y YDD D D
II I I
MM M M
EE E E
NN N N
SS S S
II I I
OO O O
NN N N
ZZ Z ZDD D D
II I I
AA A A
MM M M
EE E E
TT T T
EE E E
RR R R
SS S S
LL L L
OO O O
PP P P
EE E E
AFront sub-frame rear mounting 203 402.5 71 M 12 0
BRear axle front mounting 1966 634.12 70 M 12 0
CFront sub-frame front mounting - 593 412 237.5 M 10 0
ERear shock absorber upper mounting 2194 503.2 (65) 259 M 14 y: 90°
FFront shock absorber upper mounting
(interior)15.7 477.8 636.7 8.5 x: 3°45 ; y: 7°
Front shock absorber upper mounting
(exterior)5.5 610.8 654.2 8.5 x: 3°45 ; y: 7°
GFront side member rear end 880 369 7 18.5 x: 1°
HFront side member front end - 547.5 467.4 236.5 10.2 x 12.2 0
JRear side member rear end G 2826 484.6 231 12.2 0
Rear side member rear end D 2788 483 231 14.5 0
LExtreme rear crossmember (skirt) G 2937 394.5 170 14.25 x: 90° ; y: 10°15
Extreme rear crossmember (skirt) D 2916 397 170 14.25 x: 90° ; y: 12°30
MCrossmember under the central floor 937 375 1.5 14.5 0
Front engine mounting 247 483.5 514 M 10 0
Rear engine mounting 113 483.5 514 M 10 0
99312R1
40-5
Page 1444 of 2492
GENERAL
Main bodywork dimensions
40
NN N N
OO O O
TT T T
EE E E
:: : : these dimensions are measured in the centreline of the various welded nuts.
PRE4001
PRE4002
40-7
Page 1445 of 2492
GENERAL
Main bodywork dimensions
40
11970 12034
12032 12033
40-8
Page 1454 of 2492

UPPER SIDE STRUCTURE
"A" post assembly
43C
II I I
NN N N
TT T T
RR R R
OO O O
DD D D
UU U U
CC C C
TT T T
II I I
OO O O
NN N N
The replacement of this part is a basic operation
to be carried out in the event of a front side colli-
sion.
It is obtained by cutting the sill panel observing
the dimensions.
For reasons of stability, the strengthener must not
be cut.
CC C C
OO O O
MM M M
PP P P
OO O O
SS S S
II I I
TT T T
II I I
OO O O
NN N N
OO O O
FF F F
TT T T
HH H H
EE E E
RR R R
EE E E
PP P P
LL L L
AA A A
CC C C
EE E E
MM M M
EE E E
NN N N
TT T T
PP P P
AA A A
RR R R
TT T T
Complete part including:
- "A" post,
- "A" post upper finisher,
- strengthener tube,
- "B" post finisher,
- sill panel,
- "B" post finisher strengthener,
- sill panel blanking piece.
NN N N
OO O O
TT T T
EE E E
:: : :
it is possible to change just the "A" post .
The sill panel must be unpicked.
PRE4303
CC C C
OO O O
NN N N
NN N N
EE E E
CC C C
TT T T
II I I
OO O O
NN N N
TT T T
OO O O
TT T T
HH H H
EE E E
SS S S
II I I
LL L L
LL L L
PP P P
AA A A
NN N N
EE E E
LL L L
CC C C
LL L L
OO O O
SS S S
II I I
NN N N
GG G G
PP P P
LL L L
AA A A
TT T T
EE E E1
Thickness of the panels concerned (mm)
Sill panel 2
Sill panel stiffener 1.5
Sill panel closer 1.8
Unpicking
14 spot welds on 2 mm thickness
Welding345 mm on 2 mm thickness
NN N N
OO O O
TT T T
EE E E
:: : :
welding of 3 thicknesses.
12050
43-5