Page 1437 of 2492

Contents
GENERAL
Opening clearances
Description of parts
Sub-frame dimensions
Central floor
Main bodywork dimensions40-1
40-3
40-5
40-6
40-7
LOWER STRUCTURE
41-1
41-2
41-3
41-4 Pages40
41
Bodywork
AFront jacking pad
BSill panel stiffener
CRear seat belt mounting
strengthener
DExtreme rear crossmember
UPPER SIDE STRUCTURE
43
43-1
43-3
43-5
43-8
43-9
43-10
43-12
43-15
43-17
43-19 AWindscreen frame
BFrame upright trim
C"A" post assembly
D"A" post trim strengthener
E"A" post trim (scuttle side)
F"B" post strengthener
G"B" post trim with rear section of sill
panel
H"B" post trim only
IWing panel upper front trim
assembly
JPartial sill panelUPPER REAR STRUCTURE
44
44-1
44-2
44-7
44-10
44-11
44-18
44-21
44-23
44-27
44-31
44-35
44-37
44-39
44-41 AHydraulic pump bracket
BRear wing panel
CLights bracket
DWing panel closing device
ERight-hand wing panel trim
FWing panel trim
GRear lights bracket strengthener
HWing panel drip moulding
IRear end panel assembly
JInterior right-hand wheel arch
KUpper rear floor extender
LLower rear floor extender
MRear side member extender
NHood compartment rear partition
assembly
OPENINGS OTHER THAN SIDE DOORS48
48-1
48-2Boot
Hood cover
Page 1516 of 2492
OPENINGS OTHER THAN SIDE DOORS
Hood cover
Disconnect the electrical wiring.
Separate the rams.
Remove the bolts.
48
PRE4802
12474S12473S
48-2
Page 1518 of 2492
MECHANISMS OF OPENINGS
OTHER THAN SIDE DOORSPages
Contents
SIDE DOOR MECHANISMS
GLAZING51
54
Mechanisms and
accessories
52
EXTERIOR ACCESSORIES
UPPER INTERIOR ACCESSORIES56
58
51-1
51-4 Front door window mechanism
Quarter light mechanism
52-1
52-7
52-10
52-13
52-16 Complete manual or
electrohydraulic hood
Front hood locks
Complete hydraulic system
Hydraulic system (pipes)
Hydraulic system reservoir
54-1
54-5 Front door windows
Quarter light
56-1 Exterior mirror
58-1 Road box
Page 1523 of 2492
MECHANISMS OF OPENINGS OTHER THAN SIDE DOORS
Complete manual or electrohydraulic hood
Remove the rear connecting crossmember moun-
ting bolts (1).
RR R R
EE E E
MM M M
OO O O
VV V V
AA A A
LL L L
Before carrying out any work, protect the rear
wings.
Remove the seat cushion, the bench seat backrest
and the quarter light trims
52
PRE5201
12449
Place the hood in the neutral position (front sec-
tion beyond the pushing point), rear roof arch
vertical.
Immobilise the hood cover (electrohydraulic
hood).
12556R
52-1
Page 1524 of 2492
MECHANISMS OF OPENINGS OTHER THAN SIDE DOORS
Complete manual or electrohydraulic hood
52
Remove:
- the front connecting crossmember mounting
bolts (2),
- the connecting crossmember.
Disconnect the hood microswitch wiring.WW W W
AA A A
RR R R
NN N N
II I I
NN N N
GG G G
:: : :
for vehicles fitted with an electrohy-
draulic mechanism, the hydraulic system
MM M M
UU U U
SS S S
TT T T
NN N N
EE E E
VV V V
EE E E
RR R R
be operated after removal of the connec-
ting crossmembers (risk of losing the basic hood
adjustment). It is therefore
EE E E
SS S S
SS S S
EE E E
NN N N
TT T T
II I I
AA A A
LL L L
to operate
the hood
MM M M
AA A A
NN N N
UU U U
AA A A
LL L L
LL L L
YY Y Y.
To do this, open the hydraulic unit bolt (A) as far
as possible.Remove the main bearing mounting bolts (3).
12172-1R
12294R
12292R
52-2
Page 1525 of 2492
MECHANISMS OF OPENINGS OTHER THAN SIDE DOORS
Complete manual or electrohydraulic hood
52
Remove:
- the third main bearing mounting bolt,
- the hood (2 people).
NN N N
OO O O
TT T T
EE E E
:: : :
do not loosen the main bearing backing
plate mounting bolts (B) (basic adjustment). Remove the upper main ram clamp (4).
Separate the main ram from the frame.
Fold the hood.
Remove the pin (5) then the clamp (6).
Separate the ram from the rear roof arch (electro-
hydraulic mechanism).
NN N N
OO O O
TT T T
EE E E
:: : :
for reasons of clarity, the main bearing has
been disengaged from the body.
12293R
12291R
12292R
52-3
Page 1526 of 2492
MECHANISMS OF OPENINGS OTHER THAN SIDE DOORS
Complete manual or electrohydraulic hood
52
REFITTING
Fit the folded hood in its housing.
Secure the main bearing without tightening it.
Close and lock the hood.
Tighten the main bearing mounting bolts (3) to a
torque of 20 N.m.
Fold the hood.
Position the rear roof arch ram, secure it to the
clamp (6) and the pin (5) (electrohydraulic mecha-
nism).
Place the hood in the neutral position, rear roof
arch vertical.
Connect the hood microswitch wiring.
Fit the main ram and clamp it.
Position the connecting crossmember and tighten
the mounting bolts to a torque of 20 N.m.
Tighten the hydraulic unit bolt and operate the
electrohydraulic system several times (opening -
closing) in order to bleed the hydraulic circuit
(automatic bleeding).
52-4
Page 1527 of 2492
MECHANISMS OF OPENINGS OTHER THAN SIDE DOORS
Complete manual or electrohydraulic hood
52
12440R
Place the spirit level in the centre of the sill panel.
Mark the position of the bubble in the spirit level
in felt tip pen.
MM M M
AA A A
II I I
NN N N
BB B B
EE E E
AA A A
RR R R
II I I
NN N N
GG G G
SS S S
BB B B
AA A A
CC C C
KK K K
II I I
NN N N
GG G G
PP P P
LL L L
AA A A
TT T T
EE E E
SS S S
RR R R
EE E E
MM M M
OO O O
VV V V
AA A A
LL L L
-- - -
RR R R
EE E E
FF F F
II I I
TT T T
TT T T
II I I
NN N N
GG G G
12430R
Removal - refitting without tightening bolts (B)
AA A A
DD D D
JJ J J
UU U U
SS S S
TT T T
MM M M
EE E E
NN N N
TT T T
Adjustment is carried out before refitting the
connecting crossmember, with the hood closed
and locked and the vehicle on an even surface.
Tools required:
- spirit level approximately 200 mm long,
- Spanner wrench (example: disker tightening
spanner),
- wooden shim made on site.
12451
52-5