2001 DODGE TOWN AND COUNTRY Service Manual

adding oil sensor coolant warning lights octane mirror controls

Load previous 8 pages

Page 1625 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (7) Remove output shaft/rear annulus gear assem-
bly (Fig. 245).
(8) Remove output shaft gear bearing cone using
Tool L-4406-1 and adapters L-4406-2 (Fig. 246).(9) Using an arbor press, remove output

Page 1626 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (11) Using Tool L-4518, remove output shaft gear
bearing cup from rear of transaxle case (Fig. 249).
(12) Using Tool L-4518, remove output shaft gear
bearing cup from inside transaxle case (Fig. 250).

Page 1627 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (3) Using a press and a º socket to protect the
shaft, install output shaft into rear planetary annu-
lus gear (Fig. 253).
(4) Using Tool L-4429-3, install both output shaft
bearing cups to transaxle

Page 1628 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (7) Install output shaft gear onto shaft. Use Tool
L-4439 to get gear started (Fig. 258).
(8) Install Tool L-4434 and C-4658. Install washer
and nut (Fig. 259).
(9) Torque output shaft retaining nut t

Page 1629 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual ADJUSTMENT - OUTPUT SHAFT BEARING
(1) With output shaft gear removed, install a 13.65
mm (0.537 inch) and a 1.34 mm (0.053 inch) gauging
shims on the planetary rear annulus gear hub using
grease to ho

Page 1630 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (10) Shims thinner than 12.65 mm listed in the
chart are common to both the transfer shaft and out-
put shaft bearings.
(11) Use Tool L-4434 to remove the retaining nut
and washer. To remove the outpu

(10) Shims thinner than 12.65 mm listed in the
chart are common to both the transfer shaft and out-
put shaft bearings.
(11) Use Tool L-4434 to remove the retaining nut
and washer. To remove the output shaft gear use Tool
L-4407.
(12) Remove the two gauging shims and install the
proper shim combination, making sure to install the
12.65, 13.15, or 13.65 mm shim first. Use grease to
hold the shims in place. Install the output shaft gear
and bearing assembly.(13) Install the retaining nut and washer and
torque to 271 N´m (200 ft. lbs.).
(14) Using an inch-pound torque wrench, check the
turning torque.The torque should be between 3
and 8 inch-pounds.
(15) If the turning torque is too high, install a
0.05mm (0.002 inch) thicker shim. If the turning
torque is too low, install a 0.05 mm (0.002 inch) thin-
ner shim. Repeat until the proper turning torque is 3
to 8 inch pounds.
OUTPUT SHAFT BEARING SHIM CHART
End Play (with 13.65 mm and
1.34 mm gauging shims
installed)Required Shim Combination Total Thickness
mm inch mm mm inch
.0 .0 13.65 + 1.34 14.99 .590
.05 .002 13.65 + 1.24 14.89 .586
.10 .004 13.65 + 1.19 14.84 .584
.15 .006 13.65 + 1.14 14.79 .582
.20 .008 13.65 + 1.09 14.74 .580
.25 .010 13.65 + 1.04 14.69 .578
.30 .012 13.65 + .99 14.64 .576
.35 .014 13.65 + .94 14.59 .574
.40 .016 13.15 + 1.39 14.54 .572
.45 .018 13.15 + 1.34 14.49 .570
.50 .020 13.15 + 1.29 14.44 .568
.55 .022 13.15 + 1.24 14.39 .566
.60 .024 13.15 + 1.19 14.34 .564
.65 .026 13.15 + 1.14 14.29 .562
.70 .028 13.15 + 1.09 14.24 .560
.75 .030 13.15 + 1.04 14.19 .558
.80 .032 13.15 + .99 14.14 .556
.85 .034 13.15 + .94 14.09 .554
.90 .036 12.65 + 1.39 14.04 .552
.95 .038 12.65 + 1.34 13.99 .550
1.00 .040 12.65 + 1.29 13.94 .548
1.05 .042 12.65 + 1.24 13.89 .547
1.10 .044 12.65 + 1.19 13.84 .545
1.15 .046 12.65 + 1.14 13.79 .543
1.20 .048 12.65 + 1.09 13.74 .541
1.25 .049 12.65 + 1.04 13.69 .539
1.30 .051 12.65 + .99 13.64 .537
1.35 .053 12.65 + .94 13.59 .535
RSAUTOMATIC - 31TH21 - 133
TRANSFER SYSTEM - OUTPUT SHAFT/GEAR/BEARING (Continued)
ProCarManuals.com

Page 1631 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual TRANSFER SYSTEM -
TRANSFER SHAFT/GEAR/
BEARING
REMOVAL
(1) Remove transfer gear cover bolts (Fig. 265).
(2) Separate transfer gear cover from transaxle
(Fig. 266). Repair any cover imperfections. Clea

Page 1632 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (7) Using Tool L-4407A, remove transfer shaft gear
and select shim (Fig. 269).
(8) Using Tool L-4406-1 and adapter L-4406-3,
remove transfer shaft gear bearing cone (Fig. 270).(9) Remove governor supp

Load next 8 pages

Page: < prev 1-10 ... 1593-1600 1601-1608 1609-1616 1617-1624 1625-1632 1633-1640 1641-1648 1649-1656 1657-1664 ... 2328 next >

tailgate refrigerant type radio controls diagnostic menu service interval reset display