2001 DODGE TOWN AND COUNTRY Service Manual

Page 1505 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual SPECIAL TOOLS
SDP POWER TRANSFER UNIT
5049-a Seal Puller
5065 Bearing Installer
6514 Bearing Remover
6522 Bearing Remover
7794-a Bearing Remover
C-4171 Handle
C-4171-2 Handle
C-4657 Seal Installer
MD9

Page 1506 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual DIFFERENTIAL CARRIER SEAL
REMOVAL
The Power Transfer Unit must be removed from
the vehicle to replace this seal.
(1) Remove P.T.U. from vehicle.
(2) Use a pry bar to remove seal from retainer
plate (F

Page 1507 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (5) Use bearing puller MD998346 to remove bear-
ing (Fig. 19).
INSTALLATION
The end cover ball bearing can be removed and
installed without removing the Power Transfer Unit
from the vehicle. When repl

Page 1508 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual END COVER SEAL
REMOVAL
The Power Transfer Unit must be removed from
the vehicle to perform this operation. (Refer to 21 -
TRANSMISSION/TRANSAXLE/POWER TRANSFER
UNIT - REMOVAL)
(1) Remove P.T.U. end co

Page 1509 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual HALF SHAFT INNER SEAL
REMOVAL
The power transfer unit half shaft inner seal is the
smaller of the two seals located on the inside of the
end cover.
(1) Remove power transfer unit from the vehicle.
(2)

Page 1510 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual INPUT SHAFT COVER SEAL
REMOVAL
The power transfer unit input shaft cover seal is
the larger of the two seals located on the inside of
the end cover. The differential bearing cup must be
removed to ser

Page 1511 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual INSTALLATION
The power transfer unit input shaft cover seal is
the larger of the two seals located on the inside of
the end cover. The differential bearing cup must be
removed to service this seal.
(1

Page 1512 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual CAUTION: The original shim must be installed
behind the bearing cup to maintain proper bearing
preload.
(4) Apply Moparž Gasket Maker, Loctite Gasket
Eliminator No. 518 or equivalent to sealing surfa