2001 DODGE TOWN AND COUNTRY Service Manual

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Page 1817 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (4) Using a suitable screwdriver, remove extension housing axle oil seal (Fig. 35).Fig. 32 Pivot Ball Removal/Installation 1 - C-3752 SLIDE HAMMER 2 - REMOVER/INSTALLER 6891 3 - PIVOT BALL Fig. 33 Inp

Page 1818 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (5) Remove extension housing-to-case and differen- tial cover bolts (Fig. 36). (6) Place transaxle with bellhousing surface down. (7) Remove backup lamp switch (Fig. 37).(8) Remove end plate (Fig. 38)

Page 1819 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (13) Remove end cover-to-case bolts (12) (Fig. 40). (14) Remove end cover from transaxle (Fig. 41). (15) Remove 3/4 shift rail bushing from end cover using slide hammer C-3752 and remover 6786 (Fig. 4

Page 1820 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (27) Remove differential chip collector magnet and clean (Fig. 47).Magnet is adhered with RTV, and may require force to remove. (28) Remove intermediate shaft bearing race with puller 8472 (Fig. 48).

Page 1821 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual ASSEMBLY NOTE: When assembling this transaxle, always use NEW snap rings. NOTE: Before assembling transaxle, differential turning torque must be measured and adjusted. (Refer to 21 - TRANSMISSION/TRAN

Page 1822 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (3) Install intermediate shaft bearing race to case with an arbor press, driver handle C-4171, and installer 8471 (Fig. 53). Press until installer 8471 bottoms on transaxle case. NOTE: If input shaft

Page 1823 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual (7) Remove lifting bar 8489 from geartrain. (8) Install shift 1/2-5/R rail as shown in (Fig. 56). (9) Install reverse idler shaft into position (Fig. 57). Install and torque shaft-to-case bolt to 54 N

Page 1824 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual Fig. 56 Shift Rail Installation 1 - 1/2-5/R SHIFT RAIL Fig. 57 Install Reverse Idler Shaft 1 - REVERSE IDLER SHAFT 2 - BOLT Fig. 58 Install Reverse Idler Gear Bearing 1 - NEEDLE BEARING 2 - REVERSE ID
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