2001 DODGE TOWN AND COUNTRY Service Manual

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Page 273 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual SPECIFICATIONS
TORQUE
DESCRIPTION N´mFt.
Lbs.In.
Lbs.
Accessory Drive Belt Tensioner
Assembly (3.3/3.8L)ÐBolt28 Ð 250
Generator & A/C Compressor Drive
Belt Tensioner Assembly (2.4L)Ð
Bolt28 Ð 250

Page 274 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual ACCESSORY DRIVE
TABLE OF CONTENTS
page page
ACCESSORY DRIVE
SPECIFICATIONS.........................7
BELT TENSIONER - 2.4L
REMOVAL...............................7
INSTALLATION.........................

Page 275 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual BELT TENSIONER - 3.3/3.8L
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove the drive belt shield.
(3) Remove the drive belt. (Refer to 7 - COOLING/
ACCESSORY DRIVE/DRIVE BELTS - REMOVAL)
(4) Remove the

Page 276 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual CONDITION POSSIBLE CAUSES CORRECTIONS
BELT ROLLED OVER IN GROOVE
OR BELT JUMPS OFF1. Broken cord in belt 1. Replace belt
2. Belt too loose, or too tight 2. (a) Replace belt (auto-tensioned
belts.)
(b)

Page 277 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual CLEANING
Clean all foreign debris from belt pulley grooves.
The belt pulleys must be free of oil, grease, and cool-
ants before installing the drive belt.
INSPECTION
Belt replacement under any or all

CLEANING
Clean all foreign debris from belt pulley grooves.
The belt pulleys must be free of oil, grease, and cool-
ants before installing the drive belt.
INSPECTION
Belt replacement under any or all of the following
conditions is required:
²Excessive wear
²Frayed cords
²Severe glazing
Poly-V Belt system may develop minor cracks
across the ribbed side (due to reverse bending). These
minor cracks are considered normal and acceptable.
Parallel cracks are not (Fig. 5).
NOTE: Do not use any type of belt dressing or
restorer on Poly-V Belts.
INSTALLATION
GENERATOR AND AIR CONDITIONING BELT
(1) Install belt onto all pulleys except for the
crankshaft (Fig. 6).
(2) Rotate belt tensioner clockwise until belt can
be installed onto the crankshaft pulley (Fig. 3).
Slowly release belt tensioner.
(3) Verify belt is properly routed and engaged on
all pulleys (Fig. 6).
(4) Install drive belt shield (Fig. 7) and lower vehi-
cle.
POWER STEERING PUMP
(1) Install belt over crankshaft and power steering
pump pulleys (Fig. 6).
(2) Apply an initial snug torque to fasteners (D),
(E), and (F) (Fig. 4).
(3) Tighten adjusting bolt (G) until the proper ten-
sion obtained (Fig. 4). Refer to Belt Tension Specifi-
cations (Refer to 7 - COOLING/ACCESSORY DRIVE
- SPECIFICATIONS).
(4) Tighten locking nuts (D) and (F) to 54 N´m (40
ft. lbs.) (Fig. 4).
(5) Tighten pivot bolt (E) to 54 N´m (40 ft. lbs.)
(Fig. 4).
ADJUSTMENTS
Satisfactory performance of the belt driven accesso-
ries depends on proper belt tension. Belt tensioning
should be performed with the aid of Special Tool
7198. Because of space limitations in the engine com-
partment, the use of this gauge may be restricted.
Raise the vehicle on a hoist and the remove the
splash shield to gain access to the drive belts, if nec-
essary. Adjust belt tension for either aNeworUsed
belt. For specifications, (Refer to 7 - COOLING/AC-
CESSORY DRIVE - SPECIFICATIONS).
Fig. 5 Drive Belt Wear Pattern
1 - NORMAL CRACKS - BELT OK
2 - NOT NORMAL CRACKS - REPLACE BELT
Fig. 6 Accessory Drive Belts - 2.4L
1 - POWER STEERING PUMP PULLEY
2 - BELT TENSIONER
3 - GENERATOR PULLEY
4 - BELT - A/C AND GENERATOR
5 - A/C COMPRESSOR PULLEY
6 - CRANKSHAFT PULLEY
7 - BELT - POWER STEERING
7 - 10 ACCESSORY DRIVERS
DRIVE BELTS - 2.4L (Continued)
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Page 278 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual DRIVE BELTS - 3.3/3.8L
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove the drive belt shield (Fig. 7).
WARNING: DO NOT ALLOW DRIVE BELT TEN-
SIONER TO SNAP BACK, AS DAMAGE TO TEN-
SIONER AND/OR PERSONA

Page 279 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual INSTALLATION
(1) Route and position the drive belt onto all pul-
leys, except for the crankshaft (Fig. 10).(2) Rotate belt tensioner counterclockwise until
belt can be installed onto the crankshaft pu

Page 280 of 2321

DODGE TOWN AND COUNTRY 2001 Service Manual ENGINE
TABLE OF CONTENTS
page page
ENGINE
DIAGNOSIS AND TESTING.................14
COOLING SYSTEM DIAGNOSIS...........14
CLEANING..............................17
INSPECTION............................

ENGINE
TABLE OF CONTENTS
page page
ENGINE
DIAGNOSIS AND TESTING.................14
COOLING SYSTEM DIAGNOSIS...........14
CLEANING..............................17
INSPECTION............................17
COOLANT
DIAGNOSIS AND TESTING.................17
COOLANT CONCENTRATION TESTING......17
STANDARD PROCEDURE..................18
COOLANT SERVICE.....................18
COOLANT RECOVERY CONTAINER
DESCRIPTION...........................18
OPERATION.............................18
DIAGNOSIS AND TESTING.................19
COOLANT RECOVERY SYSTEM CHECK.....19
REMOVAL..............................19
INSTALLATION...........................19
ENGINE BLOCK HEATER
DESCRIPTION...........................19
OPERATION.............................19
DIAGNOSIS AND TESTING.................19
ENGINE BLOCK HEATER TESTING.........19
REMOVAL..............................19
INSTALLATION...........................19
ENGINE COOLANT TEMP SENSOR - 2.4L
DESCRIPTION...........................20
REMOVAL..............................20
INSTALLATION...........................20
ENGINE COOLANT TEMP SENSOR - 3.3/3.8L
DESCRIPTION...........................20
REMOVAL..............................20
INSTALLATION...........................21
ENGINE COOLANT THERMOSTAT
DESCRIPTION...........................21
OPERATION.............................21
DIAGNOSIS AND TESTING.................22
THERMOSTAT.........................22
ENGINE COOLANT THERMOSTAT - 2.4L
REMOVAL..............................22
INSTALLATION...........................22
ENGINE COOLANT THERMOSTAT - 3.3/3.8L
REMOVAL..............................23
INSTALLATION...........................23
RADIATOR
DESCRIPTION...........................24
OPERATION.............................24
REMOVAL..............................24INSTALLATION...........................25
RADIATOR DRAINCOCK
REMOVAL..............................25
INSTALLATION...........................25
RADIATOR PRESSURE CAP
DESCRIPTION...........................26
OPERATION.............................26
DIAGNOSIS AND TESTING.................26
COOLING SYSTEM PRESSURE CAP
TESTING.............................26
RADIATOR CAP TO FILLER NECK SEAL.....26
CLEANING..............................27
INSPECTION............................27
RADIATOR FAN
DESCRIPTION...........................27
OPERATION.............................28
DIAGNOSIS AND TESTING.................28
RADIATOR FAN MOTOR TEST.............28
REMOVAL..............................29
INSTALLATION...........................29
RADIATOR FAN RELAY
DESCRIPTION...........................29
OPERATION.............................29
REMOVAL..............................29
INSTALLATION...........................29
WATER PUMP - 2.4L
DESCRIPTION...........................30
OPERATION.............................30
REMOVAL..............................30
CLEANING..............................31
INSPECTION............................31
INSTALLATION...........................31
WATER PUMP - 3.3/3.8L
DESCRIPTION...........................32
OPERATION.............................32
REMOVAL..............................32
CLEANING..............................33
INSPECTION............................33
INSTALLATION...........................33
WATER PUMP INLET TUBE - 2.4L
DESCRIPTION...........................34
REMOVAL..............................34
INSTALLATION...........................34
WATER PUMP INLET TUBE - 3.3/3.8L
REMOVAL..............................35
INSTALLATION...........................35
RSENGINE7-13
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