Page 385 of 413

07-04-16
C-6 Automatic Transmission
07-04-16
INSTALLATION—
THUNDERBIRD
1.
Torque the two converter drain
plugs to specification.
2.
Install the converter on the sta-
tor support.
3.
Secure the transmission on a
transmission jack.
4.
Rotate the converter so that the
studs and drain plugs are in alignment
with their holes in the flywheel.
5.
Move the transmission toward
the cylinder block until they contact
each other. Install and torque the at-
taching bolts to specification. Before
tightening the center bolt on the left
side,
make sure that the accelerator
linkage stop bracket is properly posi-
tioned so that the left upper bolt may
be installed later.
6. Connect the fluid cooler lines to
their fittings on the right side of the
transmission.
7.
Raise the transmission and in-
stall the engine rear support and tor-
que the bolts to specification. Make
sure that the hand brake equalizer is
positioned properly.
8. Lower the transmission and re-
move the jack.
9. Install the engine rear support-
to-extension housing attaching bolts.
10.
Install the drive shaft.
11.
Connect the speedometer cable
to the extension housing.
12.
Position the starting motor on
the converter housing and secure it
with the two lower bolts.
13.
Install the torque converter-
to-flywheel attaching nuts and torque
them to specification.
14.
Install the converter housing
dust shield.
15.
Secure the frame side rail sup-
port brace with the attaching bolts
and lock washers. Torque the bolts to
specification.
16.
Connect the downshift rod to
the transmission downshift lever.
17.
Connect the vacuum diaphragm
hose to the upper end of the vacuum
tube.
18.
Using Tool T67P-7341-A, in-
stall a new grommet in the manual
lever. Then, secure the manual selec-
tor rod to the lever.
19.
Position the vibration absorber
to the transmission extension housing
and secure it with the three attaching
bolts.
20.
Connect the muffler inlet pipes
to the exhaust manifolds.
21.
Lower the vehicle and install
the two converter housing upper bolts
and torque them to specification.
22.
Install the starting motor upper
bolt.
23.
Place a new O-ring on the end
of the fluid filler tube and insert it in
the transmission case. Secure the tube
to the rear of the right cylinder head
with the attaching screw and lock
washer.
24.
Fill the transmission to the
proper level with the specified fluids.
25.
Adjust the manual and throttle
linkage as required.
REMOVAL-
CONTINENTAL MARK III
1.
Working from the engine com-
partment, lift the fluid filler tube dio-
stick from the transmission.
2.
Raise the vehicle on a hoist or
stands.
3.
Remove the dust shield from the
front lower end of the converter hous-
ing.
4.
Crank the engine until one of the
converter drain plugs is accessible.
Then, remove the plug.
5.
Crank the engine until the other
plug is at the bottom. Place a drain
pan to catch the fluid, then remove
the pan and allow the fluid to drain.
6. Remove the driveshaft.
7.
Remove the frame side rail sup-
port brace attaching bolts and remove
the brace.
8. After the fluid has been drained
from the converter, install the plug.
9. Place the drain pan under the
transmission pan and loosen the at-
taching bolts and allow the fluid to
drain. Finally remove all of the pan
attaching bolts except two, to allow
the oil to further drain. After the fluid
has drained, install two bolts on the
opposite side of the pan to temporari-
ly hold it in place.
10.
Remove the. converter-
to-flywheel attaching nuts.
11.
Disconnect the downshift link-
age from the transmission downshift
lever.
12.
Using tool T67P-7341-A, re-
move the selector rod from the manu-
al lever.
13.
Remove the two screws that at-
tach the shift rod bellcrank bracket to
the converter housing and remove the
bracket.
14.
Disconnect the vacuum dia-
phragm hose at the transmission.
15.
Disconnect the speedometer
cable from the extension housing and
place it to one side.
16.
Remove the two idler arm
bracket retaining bolts at the frame
side rail and allow the linkage to
hang.
17.
Disconnect the starter cable
from the terminal on the starter. Re-
move the starter attaching bolts and
remove it from the housing.
18.
Remove the clip securing the oil
cooler lines to the support bracket.
19.
Disconnect the two oil cooler
lines from the right side of the trans-
mission.
20.
Disconnect the muffler inlet
pipes at the exhaust manifolds and
allow the pipes to hang.
21.
Remove the vibration absorber
from the extension housing.
22.
Remove the engine rear support
to extension housing attaching bolts.
23.
Place a transmission jack under
the transmission and raise it just
enough to remove the weight from the
support.
24.
Remove the two support attach-
ing bolts and remove the support.
25.
Lower the jack and secure the
transmission to the jack with a safety
chain.
26.
Remove the bolt that secures
the filler tube to the rear of the right
cylinder head and lift the tube from
the transmission case.
27.
Remove the six converter
housing-to-cylinder block attaching
bolts.
28.
Carefully lower the transmis-
sion and remove it from under the ve-
hicle.
29.
Remove the converter and
mount the transmission in a holding
fixture.
INSTALLATION—
CONTINENTAL MARK III
1.
Torque the two converter drain
plugs to specification.
2.
Install the converter on the sta-
tor support.
3.
Secure the transmission on a
transmission jack.
4.
Rotate the converter so that the
studs and drain plugs are in alignment
with their holes in the flywheel.
5.
Move the transmission toward
the cylinder block until they contact
each other. Install and torque the at-
taching bolts to specification
6. Remove the jack safety chain
from the transmission.
7.
Connect the fluid cooler lines to
their fittings on the right side of the
transmission.
8. Install a new O-ring on the lower
end of the fluid filler tube. Dip the
O-ring in clean automatic transmis-
sion fluid and insert the tube in the
transmission case. Install the attach-
ing bolt.procarmanuals.com
Page 386 of 413

07-04-17
C-6 Automatic Transmission
07-04-17
9. Raise the transmission and in-
stall the engine rear support and tor-
que the bolts to specification.
10.
Lower the transmission and re-
move the jack.
11.
Install the engine rear support-
to-extension housing attaching bolts.
12.
Install the drive shaft.
13.
Connect the speedometer cable
to the extension housing.
14.
Connect the muffler inlet pipes
to the exhaust manifolds.
15.
Position the starting motor on
the converter housing and secure it
with the attaching bolts. Connect the
cable to the terminal on the starter.
16.
Position the idler arm bracket
to the frame side rail and install the
attaching bolts.
17.
Install the torque converter-
to-flywheel attaching nuts and torque
them to specification.
18.
Install the converter housing
dust shield.
19.
Secure the frame side rail sup-
port brace with the attaching bolts
and lock washers. Torque the bolts to
specification.
20.
Connect the downshift rod to
the transmission downshift lever.
21.
Using Tool T67P-7341-A, in-
stall a new grommet in the manual
lever. Then, secure the manual selec-
tor rod to the lever.
22.
Connect the vacuum hose to the
vacuum diaphragm.
23.
Install the oil cooler line retain-
ing clip at the transmission support.
24.
Position the vibration absorber
to the transmission extension housing
and secure it with the three attaching
bolts.
25.
Lower the vehicle.
26.
Fill the transmission to the
proper level with the specified fluids.
27.
Adjust the manual and throttle
linkage as required.
REMOVAL-
LINCOLN CONTINENTAL
1.
Raise the hood and remove the
transmission dipstick.
2.
Raise the vehicle on a hoist. Re-
move the bolt that secures the trans-
mission filler tube to the cylinder
head.
3.
Remove the bolts that attach the
reinforcement plate at the rear of the
transmission oil pan and remove the
plate.
4.
Remove the three bolts that at-
tach the manual and downshift control
rod splash shield to the side rail and
remove the shield.
5.
Place a drain pan under the
transmission. Loosen all transmission
pan attaching bolts and allow the fluid
to drain. Remove the bolts from the
rear and both sides of the pan to
allow further drainage; then, finally
remove the pan. After all fluid has
been drained, install the pan using
four attaching bolts.
6. Remove the two bolts that attach
the cover to the lower end of the con-
verter housing.
7.
Remove the two front support
bracket bolts at the converter housing.
8. Remove the two drain plugs
from the converter and allow it to
drain.
9. Remove the four nuts that attach
the converter to the flywheel.
10.
Lift the fluid filler tube from
the transmission case.
11.
Remove the two idler arm
bracket bolts from the frame side rail
and allow the idler arm to hang free.
12.
Disconnect the starter cable
from the starter. Remove the starter
attaching bolts and remove the starter.
13.
Disconnect the oil cooler lines
from the transmission.
14.
Disconnect the vacuum hose
from the diaphragm.
15.
Loosen the parking brake ad-
justing nut at the equalizer and re-
move the retracting spring. Disconnect
the rear brake cables and remove the
equalizer from the bracket.
16.
Disconnect the speedometer
cable from the extension housing.
17.
Disconnect the drive shaft from
the transmission flange and position
the shaft out of the way.
18.
Disconnect the downshift rod
from the transmission downshift lever.
19.
Using tool T67P-7341-A, re-
move the manual selector rod from
the manual lever.
20.
Remove the lower bellcrank at-
taching bolts and remove the bell-
crank.
21.
Pry the upper bellcrank out of
the converter housing and allow it to
hang free.
22.
Remove the cooler lines from
the clip at the cylinder head.
23.
Remove the converter housing-
to-cylinder block lower attaching
bolts.
24.
Remove the two nuts that at-
tach the engine rear mounts to the
crossmember.
25.
Place a transmission jack under
the transmission and raise it just high
enough to remove the weight from the
crossmember.
26.
Remove the engine rear
support-to-extension housing attaching
bolts and remove the supports.
27.
Remove the crossmember-
to-frame attaching nuts and remove
the crossmember.
28.
Secure the transmission to the
jack with the safety chain. Lower the
transmission and remove the upper
converter housing-to-cylinder block at-
taching bolts.
29.
Move the transmission away
from the cylinder block.
30.
Carefully lower the transmis-
sion and remove it from under the ve-
hicle.
31.
Remove the converter and mount
the transmission in a holding fixture.
INSTALLATION-
LINCOLN CONTINENTAL
1.
Torque the two converter drain
plugs to specification.
2.
Install the converter on the sta-
tor support.
3.
Secure the transmission on a
transmission jack.
4.
Rotate the converter so that the
studs and drain plugs are in alignment
with those in the flywheel.
5.
Move the transmission toward the
cylinder block until they contact each
other. Install and torque the attaching
bolts to specification.
6. Secure the converter to the fly-
wheel with the four attaching nuts.
Torque the nuts to specification.
7.
Secure the converter access cover
to the converter housing with the at-
taching bolts.
8. Secure the two front support
brackets to the converter housing with
the attaching bolts.
9. Raise the transmission high en-
ough to position the crossmember. In-
stall the bolts, but do not tighten at
this time.
10.
Secure the engine rear support
to the extension housing and torque
the bolts to specification. At this time,
install and torque the crossmember-
to-frame attaching nuts to specifica-
tion.
11.
Lower the transmission and in-
stall the engine rear support-
to-crossmember attaching nuts and
plates.
Torque the •"its to specifica-
tion. Remove the transmission jack.
12.
Install the upper bellcrank in
the left side of the converter housing.
13.
Position the lower bellcrank to
the transmission and floor pan and se-
cure it with the two attaching bolts.
14.
Connect the downshift rod to
transmission downshift lever.
15.
Using tool T67P-7341-A, install
a new grommet in the manual lever.
Then, secure the manual selector rod
to the lever.procarmanuals.com
Page 387 of 413

07-04-18
C-6 Automatic Transmission
07-04-18
16.
Position the manual and down-
shift control rod splash shield to the
frame side rail and secure it with the
attaching bolts.
17.
Connect the speedometer cable
to the extension housing.
18.
Connect the vacuum hose to the
vacuum diaphragm and secure with a
clamp.
19.
Connect the two oil cooler lines
to the fittings on the right side of the
case.
20.
Install the cooler lines under
the clip at the cylinder head.
21.
Position the reinforcement plate
and torque the attaching bolts.
22.
Install the equalizer and park-
ing brake cables. Install the equalizer
lever retracting spring.
23.
Install the drive shaft.
24.
Install a new seal on the filler
tube and install it in the transmission
case.
Secure the filler tube to the cyl-
inder head.
25.
Install the starting motor and
connect the cable.
26.
Install the idler arm bracket-
to-frame side rail.
27.
Lower the vehicle.
28.
Fill the transmission to the cor-
rect level with the specified fluid.
29.
Adjust the manual and throttle
linkage as required.
MAJOR REPAIR OPERATIONS
DISASSEMBLY OF
TRANSMISSION
1.
Mount the transmission in hold-
ing fixture T64L-6001-A (Fig. 22).
2.
Remove the 17 fluid pan attach-
ing bolts. Remove pan and gasket.
3.
Remove the 8 valve body attach-
ing bolts (Fig. 23). Lift the valve body
from the transmission case.
4.
Attach a dial indicator to the
front pump as shown in Fig. 24. In-
stall tool T61L-7657-B in the exten-
sion housing to center the shaft.
5.
Pry the gear train to the rear of
the case and at the same time, press
the input shaft inward until it bottoms
(Fig. 24). Set the dial indicator to
read zero.
6. Pry the gear train forward (Fig.
24) and note the amount of gear train
end play on the dial indicator. Record
the end play to facilitate assembling
the transmission. Remove the dial in-
dicator from the pump and the tool
from the extension housing.
7.
Remove the vacuum diaphragm,
rod and the primary throttle valve
from the case. Slip the input shaft out
of the front pump.
8. Remove the front pump attach-
ing bolts. Pry the gear train forward
as shown in Fig. 25 to remove the
pump.
9. Loosen the band adjustment
screw and remove the two struts.
10.
Rotate the band 90 degrees co-
unterclockwise to align the ends with
the slot in the case (Fig. 26). Slide the
band off the reverse-high clutch drum.
11.
Remove the forward part of the
gear train as an assembly as shown in
Fig. 27.
12.
Remove the large snap ring that
secures the reverse planet carrier in
the low-reverse clutch hub. Lift the
planet carrier from the drum.
13.
Remove the snap ring (Fig. 28)
that secures the reverse ring gear and
D16Q3-B
FIG. 22—Transmission Mounted in Holding Fixture
hub on the output shaft. Slide the ring
gear and hub off the shaft.
14.
Rotate the low-reverse clutch
hub in a clockwise direction and at
the same time, withdraw it from the
case.
15.
Remove the reverse clutch snap
ring from the case, then remove the
clutch discs, plates and pressure plate
from the case.
16.
Remove the extension housing
attaching bolts and vent tube from the
case.
Remove the extension housing,
and gasket.
17.
Slide the output shaft assembly
from the transmission case.
18.
Remove the distributor sleeve
attaching bolts and remove the sleeve,
parking pawl gear and the thrust
washer.
If the thrust washer is staked in
place, use a sharp chisel and cut off
the metal from behind the thrust
washer. Be sure to clean the rear of
the case with air pressure or a suitable
solvent to remove any metal particles.
19.
Compress the reverse clutch pis-
ton release spring with tool T65P-
77515-A (Fig. 29). Remove the snap
ring. Remove the tool and the spring
retainer.procarmanuals.com
Page 388 of 413
07-04-19
C-6 Automatic Transmission
07-04-19
PARKING
PAWL
ROD
FLUID
SCREEN
INTERMEDIATE
SERVO
LEVER
FIG. 23—Transmission with Pan Removed
Tool-4201-C
D1605-A
D 1606-A
FIG. 25—Removing Front Pump
SLOT
BAND ENDS
D 1607-A
FIG. 26—Rembving or Installing
Band
REVERSE-HIGH OUTPUT
CLUTCH DRUM SHAFT
D 1608 -A
FIG. 27—Removing or Installing
Forward Part of Gear Train
LOW-REVERSE OUTPUT SNAP
CLUTCH DRUM SHAFT RING
D1609-A
FIG. 24— Checking Gear Train End Play
FIG. 28—Removing or Installing
Reverse Ring Gear Hub Retaining
Ringprocarmanuals.com
Page 389 of 413

07-04-20
C-6 Automatic Transmission
07-04-20
SNAP RING
LOW-REVERSE
CLUTCH PISTON
Tool -
T6SL-77515-A
RETAINER Toof - T65L- 77575- A
D1610-A
FIG. 29—Compressing Reverse Clutch Spring
AIR NOZZLE
Tool- 7000- DD
LOW- REVERSE CLUTCH
APPLY PASSAGE
D1611-A
FIG. 30—Removing Low-Reverse
Clutch Piston
20.
Remove the one-way clutch
inner race attaching bolts from the
rear of the case. Remove the inner
race from inside of the case.
21.
Remove the reverse clutch pis-
ton from the case as shown in Fig. 30.
PARTS REPAIR OR
REPLACEMENT
During the repair of the sub-
assemblies, certain general instructions
which apply to all units of the trans-
mission must be followed. Following
these instructions will avoid unneces-
sary repetition.
OUTER
MANUAL LEVER
AND SHAFT
PARKING
PAWL ACTUATING
ROD
D1612-A
FIG. 31—Downshift and Manual Linkage
7"oo/ - 77288
D1613-A
FIG. 32—Installing Manual Lever
Seal
All transmission parts must be
handled carefully to avoid nicking or
burring the bearing or mating surfa-
ces.
Lubricate all internal parts of the
transmission with clean automatic
transmission fluid before assembling
them.
Do not use any other lubricants ex-
cept on gaskets and thrust washers.
These may be coated with vaseline to
facilitate assembly. Always use new
gaskets and seals when assembling a
transmission.
Tighten all bolts and screws to the
recommended torque as outlined in
the Specification Section.
TRANSMISSION CASE
AND LINKAGE
Downshift and Manual
Linkage
1.
Remove the nut and lock washer
that secures the outer downshift lever
to the transmission and remove the
lever.
2.
On a Mustang or Cougar, re-
move the two bolts that secure the
neutral safety switch to the case. In-
sert a screwdriver between the switch
and case as close as possible to the
shaft. Gently pry the switch from the
case.
3.
Slide the downshift lever out
from the inside-of the case (Fig. 31).
Remove the seal from the recess in
the manual lever shaft.
4.
Remove the C-ring that secures
the parking pawl actuating rod to the
manual lever. Remove the rod from
the case.
5.
Remove the nut that secures the
inner manual lever to the shaft. Re-
move the inner lever from the shaft.
Slide the outer lever and shaft from
the case.
6. Remove the seal from the case
with Tools T59L-1OO-B and T58L-
101-A or 7600-E.
7.
Dip the new seal in transmission
fluid and install it in the case as
shown in Fig. 32.
8. Slide the outer manual lever and
shaft in the transmission case.
9. Position the inner lever on the
shaft and install the attaching nut.
Tighten the nut to specification. In-
stall the parking pawl actuating rod
and secure it to the inner manual lever
with a C-washer.
10.
Install a new downshift lever
seal in the recess of the outer lever
shaft. Slide the downshift lever and
shaft into position.
11.
On a Mustang or Cougar, posi-
tion the neutral switch on the manual
lever and secure it with the two at-
taching bolts. Leave the attaching
bolts loose to adjust the switch after
installing the control valve.
12.
Place the outer downshift lever
on the shaft and secure it with a lock
washer and nut.procarmanuals.com
Page 390 of 413

07-04-21
C-6 Automatic Transmission
07-04-21
Parking Pawl Linkage
1.
Remove the bolts that secure the
parking pawl guide plate to the case
(Fig. 33). Remove the plate.
2.
Remove the spring, parking pawl
and shaft from the case.
3.
Working from the pan mounting
surface, drill a 1/8 inch diameter hole
through the center of the cupped plug.
Pull the plug from the case with a
wire hook.
4.
Lift the end of the spring off the
park plate pin to relieve the tension.
5.
Thread a
1/4-20
inch or # 8-32
x 1 1/4 inch screw (Fig. 34) into the
par1: plate shaft. Pull the shaft from
the case with the screw.
6. Position the spring and park
plate in the case and install the shaft.
Hook the end of the spring over the
pin on the park plate.
7.
Install a new cupped washer
(Fig. 33) to retain the shaft.
8. Install the parking pawl shaft in
the case. Slip the parking pawl and
spring into place on the shaft.
9. Position the guide plate on the
case making sure that the actuating
rod is seated in the slot of the plate.
Secure the plate with two bolts and
lock washers.
Servo Apply Lever
1.
Working from inside of the
transmission case, carefully drive on
the servo apply lever shaft to remove
the cup plug. The shaft (Fig. 35) can
be withdrawn from the case by hand.
2.
Hold the servo apply lever in
position and install the new shaft.
3.
Using the fabricated tool shown
in Fig. 35, drive the cup plug into
position in the case. Be sure the plug
is flush with the shoulder of the count-
erbore. The cup plug may be coated
with Loctite, Part No. C3AZ-
19554-A, before installation.
Thread Repair-Case
Thread service kits may be pur-
chased from local jobbers or the
Heli-Coil Corporation. To repair a
damaged thread, the following proce-
dures should be carefully followed:
1.
Drill out the damaged threads
using the same size threads as the
thread OD. For example, use a 5/16-
inch drill when repairing a 5/16-18
inch thread.
2.
Select the proper special tap and
tap the drilled hole. The tap is marked
for the size of the thread being re-
GUIDE PLATE PIN SPRING CUPPED PLUG
PARKING
GEAR
SHAFT
SPRING
PARKING PAWL
PARK PLATE
D1614-A
FIG. 33—Parking Pawl Mechanism
1/4 - 20 x
1
1/4 INCH BOLT
OR #8 • 32 x 1 1/4 INCH BOLT
INSTALL CUP PLUG FLUSH WITH
SHOULDER OF COUNTERBORE
PARK PLATE
SHAFT
D 1629-B
FIG. 34—Removing Park Plate
Shaft
paired. Thus, the special tap supplied
with the repair kit marked 5/16-18
will not cut the same thread as a
standard 5/16-inch tap. It will cut a
thread large enough to accommodate
the insert, and after the insert is in-
stalled, the original thread size (5/16-
18 inch) is restored.
3.
Select the proper coil inserting
tool. These tools are marked with the
thread size being repaired. Place the
insert on the tool and adjust the sleeve
to the length of the insert being used.
INSTALLING TOOL
MAKE FROM 1/2" DIA. DRILL ROD
D 1783-A
FIG. 35—Servo Apply Lever
Installation
Press the insert against the face of
the tapped hole. Turn the tool clock-
wise and wind the insert into the hole
until the insert is one half turn below
the face.
4.
Working through the insert, bend
the insert tang straight up and down
until it breaks off at the notch.
5.
If the inserts are not properly in-
stalled, they can be removed with the
extractor tool. Place the extractor tool
in the insert so that the blade rests
against the top coil
1/4-1/2
turn awayprocarmanuals.com
Page 391 of 413

07-04-22
C-6 Automatic Transmission
07-04-22
LOWER VALVE
BODY
7A101
UPPER VALVE
BODY
7A092
PLATE
7C056
PLATE
7D259
FIG. 36—Upper and Lower Valve Bodies Disassembled
Tool - T64P.7A128-A
ROLL PIN
D 1617-A
FIG. 37—Removing Manual Valve
from the end of the coil. Tap the tool
sharply with a hammer so that the
blade cuts into the insert. Exert down-
ward pressure on the tool and turn it
counterclockwise until the insert is re-
moved.
CONTROL VALVE BODY
Disassembly
1.
Remove the nine screws that at-
tach the screen to the lower valve
body and remove the screen and gas-
ket (Fig. 36).
2.
Remove the twelve screws and
the 2 plates that attach the two valve
bodies.
3.
Separate the bodies and remove
the separator plate and gasket. Be
careful not to lose the check valves
and springs.
4.
Depress the manual valve detent
spring with the tool shown in Fig. 37.
Remove the retaining pin from the
upper valve body. Remove the spring
and detent plunger.
5.
Slide the manual valve (Fig. 38)
out of the valve body.
6. Cover the downshift valve port
with a finger, then working from the
underside of the body remove the
downshift valve retainer. Remove the
spring and downshift valve.
7.
Apply pressure on the pressure
booster valve retaining plate and re-
move the two attaching screws. Slowly
release the pressure and remove the
plate, sleeve and the pressure booster
valve. Remove the two springs and the
main regulator valve from the same
bore.
8. Apply pressure on the throttle
booster valve retaining plate and re-
move the two attaching screws. Slowly
release the pressure and remove plate,
throttle booster valve and spring, and
the manual low 2-1 scheduling valve
and spring from the body.
9. Apply pressure on the remaining
valve retaining plate and remove the
eight attaching screws.
10.
Hold the valve body so that the
plate is facing upward. Slowly release
the pressure and remove the plate.
11.
When removing the various
valves from the control valve body,
keep all ports covered with your fin-
gers except the bore the valve is being
removed from. Remove the spring and
the intermediate servo modulator valve
(Fig. 38) from the valve body.
12.
Remove the intermediate servo
accumulator valve and springs.
13.
Remove the 2-3 back-out valve,
and spring.
14.
Remove the 2-3 shift valve,
spring and the throttle modulator
valve.
D1616-A
15.
Remove the 1-2 shift valve, D2
shift valve and the spring from the
valve body.
16.
Remove the coasting regulator
valve from the body.
17.
Remove the cutback control
valve.
18.
Remove the 3-2 shift timing
valve retainer and remove the plug.
Remove the 3-2 shift timing valve and
spring to complete the disassembly of
the control valve. Do not remove the
3-2 shift timing valve plug if it is
found to be peened, preventing the re-
moval of the plug and the 3-2 shift
timing valve. This condition will not
affect transmission operation and is
not cause for replacement of the main
control. The 3-2 shift timing valve is
non-functional and removal of the
plug, 3-2 shift timing valve and spring
is not required.
Assembly
1.
Place the spring 3-2 shift timing
valve and plug in the valve body if
they were previously removed. Install
the plug retainer.
2.
Place the downshift valve and
spring in the valve body. Compress
the spring and install the retainer
from the underside of the body.
3.
Place the valve body on a clean
surface and the passage side facing up.
Place the converter relief valve spring
in its bore (Fig. 39). Coat the convert-
er relief valve check valve with vase-
line and place it on top of the spring.
Place the 2-3 shift check valve ball in
its cavity. Place the throttle pressure
relief valve spring in its bore (Fig. 39).
Coat the throttle pressure relief valve
check ball with vaseline and place it
on top of the spring.procarmanuals.com
Page 392 of 413
07-04-23
C-6 Automatic Transmission
07-04-23
2-3 SHIFT
1-2 SHIFT VALVE
CUT-BACK VALVE
LINE PRESSURE
COASTING REGULATOR VALVE
DR-2 SHIFT
THROTTLE MODULATOR VALVE
UPPER VALVE
BODY
PLATE
2-3 BACK-OUT VALVE
INTERMEDIATE SERVO
MODULATOR VALVE
RETAINER
3-2 SHIFT TIMING VALVE
INTERMEDIATE SERVO
ACCUMULATOR VALVE
MANUAL LOW
2-1 SCHEDULING VALVE
,v.i4
THROTTLE PRESSURE
BOOST VALVE
7***W,
.4 .-^.» »! A
*i*Swito!**i
DETENT PLUG, SPRING AND PIN
THROTTLE PRESSURE
RELIEF SPRING
THROTTLE PRESSURE
RELIEF BALL 1/4 INCH DIA.
PRESSURE BOOST VALVE
PLATE
V
"^^RETAINER
MANUAL VALVE
PLATE
SLEEVF
D 1764-C
FIG. 38 —Upper Valve Body Disassembledprocarmanuals.com