01-01-02
Vehicle Identification
01-01-02
VEHICLE WARRANTY NUMBER
The vehicle warranty number is the first line of numbers and
letters appearing on the Warranty Plates (Fig. 1). The Warranty
Plate is riveted to the left front door lock face panel. The first
number indicates the model year. The letter following the model
year number indicates the manufacturing assembly plant. The next
two numbers designate the Body Serial Code followed by a letter
expressing the Engine Code. The group of six digits remaining on
the first line indicate the Consecutive Unit Number.
VEHICLE DATA
The vehicle data appears on the second or lower line on the
Warranty Plate. The first two numbers and a letter identify the
Body Style. A letter or a number appears next indicating the
Exterior Paint Color followed by a number-letter combination
designating the Interior Trim. To the right of this code appears the
Date Code indicating the date the car was manufactured. A two-
digit number next designates the district in which the car was
ordered and may appear in conjunction with a Domestic Special
Order or Foreign Special Order number when applicable. The final
two spaces indicate the Rear Axle Ratio (numbers for regular axles,
letters for locking-types) and the Transmission type (numbers for
manual,
letters for automatic).
OFFICIAL VEHICLE IDENTIFICATION NUMBER
The official Vehicle Identification Number (VIN) for title and
registration purposes is stamped on an aluminum tab that is riveted
to the instrument panel close to the windshield on the driver's side
of the car and is visible from outside (Fig. 2).
MODEL YEAR CODE
The number 9 designates 1969.
ASSEMBLY PLANT CODES
COUGAR
Code
Letter
Code
Letter
A
B
C
D
E
F
G
H
J
K
Atlanta
L
Oakville (Canada)
N
Ontario Truck
P
Dallas
R
.,
Mahwah
S
Dearborn
T
Chicago
U
Lorain
W
Los Angeles
X
Kansas City
Y
Z
Michigan Truck
Norfolk
Twin Cities
San Jose
.
(Pilot). ...Allen Park
Metuchen
Louisville
Wayne
St. Thomas
Wixom
St. Louis
BODY SERIAL AND STYLE CODES
The two-digit numeral which follows the assembly plant code
identifies the body series. This two-digit number is used in con-
junction with the Body Style Code, in the Vehicle Data, which
consists of a two-digit number with a letter suffix. The following
chart lists the Body Serial Codes, Body Style Codes and the model.
LINCOLN CONTINENTAL
Body Body
Serial Style
Code Code Body Type
82
53A
4-Door Sedan
80
65A
2-Door
Hardtop
CONTINENTAL MARK
III
Body Body
Serial Style
Code Code Body Type
89
65A
2-Door
Hardtop
Body
Serial
Code
91
92
93
94
91
Body
Style
Code
65A
76A
65B
76B
65C
® Bench Seat
MERCURY
Body
Serial
Code
44
46
48
45
40
41
42
54
56
58
63
66
68
65
63
66
68
60
61
72
72
74
74
76
76
Body
Style
Code
54A
65A
57A
76A
53M
65M
57M
54C
65B
57B
53F
65F
57 F
76F
53C
65C
57C
63G
63H
71B
71C
71F
71G
71E
71A
©Bench Seat
Body
Type
2-Door
Hardtop©
Convertible©
2-Door
Hardtop©
Convertible®
2-Door
Hardtop®
Model
Standard
XR-7 Luxury
Standard
©Split Bench ©Bucket Seats
Body Type
4-Door Sedan©
2-Door
Hardtop-Formal®
4-Door Hardtop®
Convertible®
CANADA ONLY
4-Door Hardtop Sedan®
2-Door
Hardtop-Formal®
4-Door Hardtop®
4-Door Sedan®
2-Door
Hardtop-Formal®
4-Door Hardtop®
4-Door Hardtop Sedan®©
2-Door
Hardtop-Formal®©
4-Door Hardtop®®
Convertible®®
4-Door Hardtop Sedan©
2-Door
Hardtop-Formal©
4-Door Hardtop©
Model
Monterey
Marquis
Monterey-Custom
Marquis
Brougham (Option)
2-Door
Hardtop (Tunnel Roof)®© Marauder
2-Door
Hardtop (Tunnel Roof)®®©
4-Door 2 Seat®
4-Door 3 Seat (Side Facing)®
4-Door
2
Seat®
4-Door 3 Seat (Side Facing)®
4-Door 2 Seat®©
4-Door 3 Seat (Side Facing)®©
Monterey Wagoi
Monterey-Custom Wagon
Marquis Colony Park
©Split Bench ©Bucket Seats
METEOR (CANADA)
Body
Serial
Code
20
21
23
Body
Style
Code
54A
54B
65B
Body Type
4-Door Sedan®
4-Door Sedan®
2-Door
Hardtop-Formal®
Model
Rideau
Rideau 500
30
54C
4-Door Sedan®
35
65C
2-Door
Hardtop-Formal®
35
65E
2-Door
Hardtop-Formal{5-33)®®
33
57C
4-Door Hardtop®
34
76C
Convertible®
34
76E
Convertible (S-33)®®
Montcalm
24
65F
2-Door
Hardtop-Formal®©
27
57F
4-Door Hardtop®®
LeMoyne
28
71B
Rideau 500-6 Passenger®
29
71C
Rideau 500-Dual Face Rear®
38
71E
Mo ntcalm-6 Passenger®
39
71A
Montcalm-Dual Face Rear®
Station Wagons.
©Bench Seat ©Splite Bench ©Bucket Seatsprocarmanuals.com
01-01-03
Vehicle Identification
01-01-03
BODY SERIAL AND STYLE CODES-(continued)
MONTEGO
Body
Serial
Code
01
02
06
07
10
11
12
11
12
10
11
Body
Style
Code
65A
54A
54B
65B
54D
65D
76D
65 E
76B
54C
65C
Body Type
2-Door Hardtop-formal
(Sports Coupe)®
4-Door Sedan (Sports)®
4-Door Sedan®
2-Door Hardtop-Formal®
4-Door Sedan®
2-Door Hardtop-Formal®
Convertible®
2-Door Hardtop-Formal©
Convertible®
4-Door Sedan®
2-Door Hardtop-Formal®
Model
Comet
Montego
Montego MX
Montego MX
Montego MX Brougham
MUSTANG
15
63A
2-Door Hardtop Fastback®
(GT Appearance Opt.®) Cyclone
15
63C
2-Door Hardtop Fastback®
16
63H
2-Door Hardtop Fastback®
(Sports Appearance Opt.©) Cyclone CJ
03
71B
Montego®
08
71C
Montego MX®
08
71A
Montego MX (Woodgrain)®
Station Wagons-4 Door
©Bench Seat ©Split Bench ©Bucket Seats
THUNDERBIRD
Body Body
Serial Style
Code Code
Body Type
Model
83
65A
2-Door Hardtop®
83
65C
2-Door Hardtop®
84
65B
2-Door Landau
®
84
65D
2-Door Landau
®
87
57B
4-Door Landau
©
87
57C
4-Door Landau
®
©Bench Seat ©Split Bench ©Bucket Seats ©Blind Quarter Roof
FALCON
Body
Serial
Code
10
11
20
22
21
12
23
Body
Style
Code
62A
54A
62B
62C
54B
71A
71B
©Bench Seat
Body Type
2-Door Sedan®
4-Door Sedan®
2-Door Sedan®
2-Door Sports Coupe®
4-Door Sedan©
Standard©
Futura©
©Split Bench
Model
Standard
Futura
Station Wagons
-4 Door
©Bucket Seat
Body
Serial
Code
01
02
03
01
02
03
01
01
01
02
Body
Style
Code
65A
63A
76A
65B
63B
76B
65C
65D
65E
63C
©Bench Seat
Body Type
2-Door Hardtop©©
2-Door Fastback©®
Convertible®®
2-Door Hardtop®®
2-Door Fastback®©
Convertible©®
2-Door Hardtop®
2-Door Hardtop®
2-Door Hardtop©
2-Door Fastback®
Model
Standard
Luxury
Standard
Luxury
Grand
Machl
©Split Bench ©Bucket Seats ©Hi-Back Bucket
FORD
Body
Serial
Code
50
51
52
53
Body
Style
Code
62E
54 E
62B
54B
Body Type
2-Door Sedan®
4-Door Sedan®
2-Door Sedan®
4-Door Sedan®
Model
Custom
Custom 500
54
54A
4-Door Sedan®
55
63B
2-Door Hardtop-Fastback®
58
65C
2-Door Hardtop-Formal®
Galaxie 500
56
57
60
61
64
62
66
57B
76A
63C
76B
54C
65A
57F
4-Door Hardtop®
Convertible®
2-Door Hardtop-Fastback®®
Convertible®©
4-Door Sedan®®
2-Door Hardtop-Formal®®
4-Door Hardtop®©
Ford XL
Ford LTD
70
71D
Ranchwagon-6 Passenger©
71
71H
Custom 500 Ranchwagon-
6 Passenger©
72
71J
Custom 500 Ranchwagon-
Dual Face Rear©
73
71B
Country Sedan-6 Passenger®
74
71C
Country Sedan-Dual Face Rear®
75
71E
Country Squire—6 Passenger®
76
71A
Country Squire-Dual Face Rear®
Station Wagons-4 Door
©Bench Seat ©Split Bench ©Bucket Seatsprocarmanuals.com
02-02-08
Brake System
02-02-08
Tool-HRE-8650
JUST SET TO DRUM
DIAMETER HERE . . .
FIND CORRECT BRAKE
SHOE DIAMETER HERE
H1416-A
FIG.
7
7—Adjusting Brake Shoes Using Tool HRE-8650
BOOT
BOOT
PISTON
. BLEEDER .
CYLINDER
SCREW RETURN SPRING PIST0N
H1385-B
FIG. 72—Brake Wheel Cylinder—Typical
DISASSEMBLY
1.
Remove the links and the rubber
boots from the ends of the brake cyl-
inder. Remove the pistons, cups, and
return spring from the cylinder bore
(Fig. 12).
2.
Remove the bleeder screw from
the cylinder.
INSPECTION
1.
Wash all parts in clean brake
fluid. Dry with compressed air.
2.
Replace scored pistons. Always
replace the rubber cups and dust
boots.
3.
Inspect the cylinder bore for
score marks or rust. If either condi-
tion is present the cylinder bore must
be honed. However, the cylinder
should not be honed more than 0.003
inch beyond its original diameter.
4.
Check the bleeder hole to be sure
that it is open.
ASSEMBLY
1.
Apply a light coating of heavy-
duty brake fluip! to all internal parts.
2.
Thread the bleeder screw into the
cylinder and tighten securely.
3.
Insert the return spring, cups,
and pistons into their respective posi-
tions in the cylinder bore (Fig. 12).
Place a boot over each end of the cyl-
inder. Bleed the brake system.
HYDRAULIC LINE REPAIR
Steel tubing is used throughout the
brake system with the exception of the
flexible hoses at the front wheels and
at the fear axle housing brake tube
connection (Figs. 17 thru 21).
Always bleed the applicable pri-
mary or secondary brake system after
primary or secondary brake system
hose or line replacement. Centralize
the pressure differential valve after
bleeding the system.
BRAKE TUBE
REPLACEMENT
If a section of the brake tubing be-
comes damaged, the entire section
should be replaced with tubing of the
same type, size, shape and length.
Copper tubing should not be used in a
hydraulic system. When bending
brake tubing to fit underbody or rear
axle contours, be careful not to kink
or crack the tube.
All brake tubing should be double
flared properly to provide good leak-
proof connections. Clean the brake
tubing by flushing with clean brake
fluid before installation.
When connecting a tube to a hose,
tube connector, or brake cylinder,
tighten the tube fitting nut to specified
torque with Milbar tool 1112-144 or
equivalent.
BRAKE HOSE
REPLACEMENT
A flexible brake hose should be re-
placed if it shows signs of softening,
cracking, or other damage.
When installing a new front brake
hose,
position the hose to avoid con-
tact with other chassis parts. Place a
new copper gasket over the hose fit-
ting and thread the hose assembly into
the front wheel cylinder. Engage the
opposite end of the hose to the brack-
et on the frame. Install the horsesho-
e-type retaining clip, and connect the
tube to the hose with the tube fitting
nut (Figs. 17 thru 21).
A rear brake hose should be in-
stalled so that it does not touch the
muffler outlet pipe or shock absorber.
Thread the hose into the rear brake
tube connector. Engage the front end
of the hose to the bracket on the
frame. Install the horseshoe-type re-
taining clip, and connect the tube to
the hose with the tube fitting nut.procarmanuals.com
TUBE ASSEMBLY-2B255
VIEW IN CIRCLES V
FUEL LINE
CLIP (4 REQUfRED)
PART OF AXLE ASSEMBLY
HOSE ASSEMBLY-2A448
FRAME
TUBE ASSEMBLY-2267
CHECK BRAKE HOSE
CLEARANCE TO ALL
COMPONENTS IN
METAL/METAL JOUNCE
AND METAL/METAL
REBOUND.
CLIP (3 REQUIRED)
TUBE ASSEMBLY-2267
BRAKE BOOSTER-2B195
HOSE-2A047
TUBE ASSEMBLY-2B255
TUBE ASSEM3LY-2420
[
TUBE-2263-C *
TUBE ASSEMBLY BRAKE TUBE
2268 ASSEMBLY
2267 R.R. BRAKE TUBE
ASSEMBLY
TUBE ASSEMBLY
2263
VIEW IN CIRCLES X
COVER-2A487
PEDAL PAD-2457
BRAKE PEDAL-2455
USE EXISTING NUTS
TUBE ASSEMBLY
2325r
TUBE ASSEMBLY
2264 L.H. 2263 R.H.
TUBE ASSEMBLY
2B171-C R.H.
23218-C L.H.
BOLT-381877-S2
(3REQUIRED)
CLIP-382088-S2
(3 REQUIRED)
ALL CONNECTIONS, TUBES, MASTER
CYLINDER AND FITTINGS MUST BE
FREE OF FLUID LEAKAGE WHEN
CHECKED AFTER ROAD TEST.
TUBE ASSY.-2A040
TUBE ASSY.-2B253
PRESSURE IMPULSE
VALVE
ALL BRAKE LINES, FITTINGS AND
FLEXIBLE HOSES MUST BE KEPT FREE
OF FOREIGN MATERIAL BEFORE
AND DURING ASSEMBLY OPERATIONS.
TUBE ASSEMBLY
2B255
PROPORTIONING
VALVE-2B328
GASKET-2149
(4 REQUIRED)
#LUBRICATE PIVOTS
CLIP-381799-S2
2REQUIRED
180°APART
BE LEAKPROOF
TUBE ASSEMBLY-2B255
6
w
Q
7T
3
CHECK BRAKE HOSE
CLEARANCE TO ALL COMPONENTS
IN METAL/METAL JOUNCE
METAL/METAL REBOUND AND FULL
INSIDE AND OUTSIDE TURNS.
BOLT
2 REQUIRED
TUBE ASSY. -2264
BRACKET ASSY.-2B328
O
6
H 1540-C
FIG. 20—Service Brake System—Thunderbird, Continental Markprocarmanuals.com