
01-01-04
Vehicle Identification
01-01-04
BODY SERIAL AND STYLE CODES-(continued)
FAIRLANE
Body
Serial
Code
30
31
34
35
33
36
35
33
36
40
41
42
44
43
42
44
43
46
46
45
45
32
37
38
47
48
48
49
49
Body
Style
Code
65A
54A
54B
63B
65B
76B
63E
65E
76E
65C
54C
63F
65F
76F
63D
65D
76D
63B
63E
65A
65E
71D
71B
71E
66A
66B
66B
(Opt.)
66C
66D
©Bench Seat
Body Type
2-Door
Hardtop-formal®
4-Door
Sedan®
4-Door
Sedan®
2-Door
Hardtop—Fastback®
2-Door
Hardtop-formal®
Convertible®
2-Door
Hardtop—Fastback©
2-Door
Hardtop-Formal©
Convertible®
2-Door
Hardtop-Formal®
4-Door
Sedan®
r t
2-Door
Hardtop—FastbackCD
2-Door
Hardtop-Formal®
Convertible®
2-Door
Hardtop—Fastback®
2-Door
Hardtop-Formal®
Convertible®
2-Door
Hardtop-Fastback®
2-Door
Hardtop-Fastback®
2-Door
Hardtop-Formal®
2-Door
Hardtop-formal®
Fairlane®
Fairlane 500®
Fairlane Torino Squire®
Ranchero®
Ranchero 500®
Ranchero 500®
Ranchero®
Ranchero®
Model
Fairlane
Fairlane 500
Fairlane 500
Torino
Torino GT
Torino GT
Cobra
Station Wagons-4 Door
Ranchero
Ranchero
Ranchero GT
©Split Bench ©Bucket Seats
REAR AXLE RATIO CODES
Conventional
Limited-Slip
Ratio
1
J
2.50:1
2
K
2.75:1
3
L
2.79:1
4
M 2.801
5
N
2.83:1
6
0
3.00:1
7
P
3.10:1
8
Q
3.20:1
9
R
3.25:1
A
S
3.50:1
B
T
3.07:1
C
U
3.08:1
D
V
3.91:1
E
W
4.30:1
TRANSMISSION CODES
Code Type
1
3-Speed
Manual
5 4-Speed Manual-wide ratio (2.78 1st Gear)
6 4-Speed Manual-close ratio (2.32 1st Gear)
W Automatic (C4) (XP-3)
U Automatic (C6) (XPL)
Y Automatic (MX)
X Automatic (FMX)
Z Automatic (C6 Special) (XPL, Special)®
©For Police & trailer towing
-
Not available with bucket seats
ENGINE CODES
Code
U
6Cyl.
T
6Cyl.
2
6 Cyl.®
L 6 Cyl.
3
6 Cyl CD
V
6
Cyl."
5
.
6 Cyl CD
B .6
Cyl.
E
6
Cyl.
F
8
Cyl.
6 8 Cyl.®
D 8
Cyl.
H 8 Cyl.
M 8 Cyl.
Y 8
Cyl.
X 8 Cyl.©
S 8 Cyl.©
P 8 Cyl.®
8 Cyl.
8 Cyl.®
K 8
Cyl.
N
8
Cyl.
A 8
Cyl.
©Low Compression
©High Performance
Type
170
Cu.
In.
(IV)
200
Cu.
In.
(IV)
200
Cu.
In.
(IV)
250
Cu.
In.
(IV)
250
Cu.
In.
(IV)
240
Cu.
In.
(IV)
240
Cu.
In.
(IV)
240 Cu. In. (IV) Police
240 Cu. In. (IV) Taxi
302
Cu.
In.
(2V)
302
Cu.
In.
(2V)
302 Cu. In. (2V) Police & Taxi
351
Cu.
In.
(2V)
351
Cu.
In.
(4V)
390
Cu.
In.
(2V)
390Cu.ln.(2V)
390
Cu.
In.
(4V)
428 Cu. In. (4V) Police Interceptor
428
Cu.
In.
(4V)
CJ
428
Cu.
In.
(4V)
CJ
429
Cu.
In.
(2V)
429
Cu.
In.
(4V)
460
Cu.
In.
(4V)
©Premium Fuel ©Improved Performance
©Ram Air Induction
CONSECUTIVE UNIT NUMBER
Starting Serial Numbers—1969 Passenger Cars
100,001—Ford, Fairlane, Falcon, Mustang, Thunderbird
500,001 -Mercury, Montego,
Cougar,
Meteor
848,000—Lincoln Continental & Continental Mark
III
EXTERIOR PAINT COLOR CODES
Code
Reference
Number
Color
A
B
c
D
E
F
G
H
|
J
K
L
. .
M
N
p
Q
R
S.
.. .
T
u
v
W
X
Y
z
2.
..
3
4
6.
. .
7
8
..
1724-A
1
3059-A
3197-A
3303-A
3191-A
3065-A
. .
3203-A
..
,.2067-A
2041-A
3080-A
3204-A
3060-A
1619-A
..
921-A
3064-A
1624-A
3198-A
. .
3199-A
2008-A
1070-A
3201-A
3120-A
3061-A
. . .
3202-A
2044-A
3071-A
. .
1730-A
3230-A
.
3077-A
3193-A
3190-A
..M6J-49B..
....M6J-50B.
Black
Maroon
Dk. Ivy Green Met.
Pastel Gray
Lt. Aqua
Dk. Aqua Met. (Brt.)
Med.
Orchid Met.
Lt. Green
Med.
Lime Met.
Dk. Aqua Met.
Dk. Orchid Met.
Lt. Gray Met.
White
Platinum
Med.
Blue Met.
Med.
Blue Met.
Lt. Gold
Med.
Gold Met.
Red
Med.
Aqua Met.
Lt. Aurora Copper IVIet.
Yellow
Dk. Blue Met.
Burnt Orange Met.
Dk. Grey Met.
Lt. Ivy Yellow
Calypso Coral
Med.
Emerald Met.
Med.
Blue Met. (Brt)
Lt. Emerald Green Met.
Lt. Blue
Red Primer
Grey Primerprocarmanuals.com

02-01-03
Brakes
02-01-03
vacuum system is operating, the pedal
will tend to fall away under foot pres-
sure and less pressure will be required
to hold the pedal in the applied posi-
tion. If no action is felt, the vacuum
booster system is not functioning.
If the brake pedal movement feels
spongy, bleed the hydraulic system to
remove air from the system. Refer to
Hydraulic System Bleeding, Part 1,
Section 2.
VACUUM TESTS—VACUUM
RELEASE PARKING BRAKES
Visually check the operation of the
brake linkage as the brake pedal is
depressed. Then, check the operation
of the brake linkage when the manual
release lever is activiated. These
checks should indicate whether the
manual parking brake control linkage
is operating properly or requires re-
pair or adjustment due to inability of
the parking brake to hold against
moderate vehicle movement. Perform
tests of the parking brake system and
controls after making certain the link-
age and manual controls operate
properly.
When testing a parking brake vacu-
um release system, a minimum of 10
inches of vacuum (Hg.) should be
available at all points where vacuum is
applied. This can be checked with a
Rotunda Fuel Pump Tester Gauge
(ARE345) and two Distributor Tester
hose adapters (Marked Q) connected
together with a coupling. This allows
the Fuel Pump Tester Gauge hose to
be adapted to any other vacuum hose
or rubber connector in the vacuum
systems.
Failure to maintain 10 inches of
vacuum (Hg.) during vacuum system
tests could be caused by a loose hose
connection, resulting in a vacuum
leak. When checking for vacuum be-
tween two points, trace the hose along
the entire routing to be sure it is not
crossed with another hose and con-
nected to the wrong connection.
All of the vacuum parking brake
control checks are to be performed
with the engine running at idle speed.
Leaks in the parking brake hoses or
a disconnected or improperly con-
nected hose can usually be found by
listening for a hissing sound along the
hose routings. Under no circumstances
should air pressure be applied to the
vacuum system as the actuator dia-
phragm in the parking brake vacuum
motor may be damaged.
1.
Start the engine and run it at
idle speed. With the transmission shift
control in neutral, depress the parking
brake pedal to apply the parking
brake. Move the transmission shift
control to D range and observe the
parking brake pedal to see that the
pedal moves upward and the parking
brake releases. If the parking brake
releases, the parking brake vacuum
control is working properly.
2.
If the parking brake does not re-
lease, test for vacuum at the steering
column neutral switch port in the
junction block, vacuum lines and the
parking brake release vacuum motor.
Use the Rotunda Vacuum and Fuel
Pump Tester 345. This can be accom-
plished by removing the hose from
each component and attaching it to
the vacuum gauge. Connect two dis-
tributor tester vacuum hose adapters
together with a coupling as a connec-
tor to attach the gauge. A minimum
of ten inches of vacuum is required to
actuate the parking brake vacuum
motor. Do not remove any of the vac-
uum hoses from the junction block
unless the junction block is being re-
placed, as the plastic nipples are thin
and very brittle and damage may re-
sult. If a minimum reading is not
present when checking each of the
aforementioned components, they
must be replaced.
ROAD TEST
A road test should be conducted
only when the operator is sure the
brakes will stop the vehicle.
If the road test reveals one or more
problem conditions, correct all mal-
functions of the vacuum system, brake
booster and hydraulic system prior to
removing brake drums, brake calipers,
brake shoes and linings or backing
plates.
ANTI-SKID CONTROL
SYSTEM TESTS
No adjustments or repairs are to be
performed on the skid control system.
Damaged or worn parts are to be re-
placed.
Refer to Ford Car and Truck Diag-
nosis Manual for Testing procedures.
COMMON ADJUSTMENTS AND REPAIRS
PARKING BRAKE LINKAGE
ADJUSTMENT
FORD, MERCURY, METEOR,
FAIRLANE, MONTEGO,
FALCON, MUSTANG
AND COUGAR
Check the parking brake cables
when the brakes are fully released. If1
the cables are loose, adjust them as
follows:
1.
Fully release the parking brake
pedal by pulling the release lever.
2.
Depress the parking brake pedal
until it is engaged in the first notch of
the control. On a vacuum release
brake, the first notch will be approxi-
mately two inches of pedal travel.
3.
Raise the vehicle. With the
transmission in neutral, turn the ad-
justing nut forward against the equal-
izer (Figs. 3 and 4) until there is 100
L.H. REAR WHEEL CABLE -2A809> 2A791 (2 REQUIRED)
EQUALIZER-TO-ACTUATOR CABLE-2A815
R.H. REAR WHEEL CABLE-2A635
ADJUSTING NUT-2A812
H 1537-C
FIG. 3—Parking Brake Adjustment—Ford, Mercury, Meteor,
Thunderbird and Continental Mark IIIprocarmanuals.com

TUBE ASSEMBLY-2B255
VIEW IN CIRCLES V
FUEL LINE
CLIP (4 REQUfRED)
PART OF AXLE ASSEMBLY
HOSE ASSEMBLY-2A448
FRAME
TUBE ASSEMBLY-2267
CHECK BRAKE HOSE
CLEARANCE TO ALL
COMPONENTS IN
METAL/METAL JOUNCE
AND METAL/METAL
REBOUND.
CLIP (3 REQUIRED)
TUBE ASSEMBLY-2267
BRAKE BOOSTER-2B195
HOSE-2A047
TUBE ASSEMBLY-2B255
TUBE ASSEM3LY-2420
[
TUBE-2263-C *
TUBE ASSEMBLY BRAKE TUBE
2268 ASSEMBLY
2267 R.R. BRAKE TUBE
ASSEMBLY
TUBE ASSEMBLY
2263
VIEW IN CIRCLES X
COVER-2A487
PEDAL PAD-2457
BRAKE PEDAL-2455
USE EXISTING NUTS
TUBE ASSEMBLY
2325r
TUBE ASSEMBLY
2264 L.H. 2263 R.H.
TUBE ASSEMBLY
2B171-C R.H.
23218-C L.H.
BOLT-381877-S2
(3REQUIRED)
CLIP-382088-S2
(3 REQUIRED)
ALL CONNECTIONS, TUBES, MASTER
CYLINDER AND FITTINGS MUST BE
FREE OF FLUID LEAKAGE WHEN
CHECKED AFTER ROAD TEST.
TUBE ASSY.-2A040
TUBE ASSY.-2B253
PRESSURE IMPULSE
VALVE
ALL BRAKE LINES, FITTINGS AND
FLEXIBLE HOSES MUST BE KEPT FREE
OF FOREIGN MATERIAL BEFORE
AND DURING ASSEMBLY OPERATIONS.
TUBE ASSEMBLY
2B255
PROPORTIONING
VALVE-2B328
GASKET-2149
(4 REQUIRED)
#LUBRICATE PIVOTS
CLIP-381799-S2
2REQUIRED
180°APART
BE LEAKPROOF
TUBE ASSEMBLY-2B255
6
w
Q
7T
3
CHECK BRAKE HOSE
CLEARANCE TO ALL COMPONENTS
IN METAL/METAL JOUNCE
METAL/METAL REBOUND AND FULL
INSIDE AND OUTSIDE TURNS.
BOLT
2 REQUIRED
TUBE ASSY. -2264
BRACKET ASSY.-2B328
O
6
H 1540-C
FIG. 20—Service Brake System—Thunderbird, Continental Markprocarmanuals.com

02-02-35
Brake System
02-02-35
4.
Attach a wire to the end of the
cable to assist in routing new cable.
5.
Lower the vehicle.
6. Remove the parking brake front
cable ball retaining clip from the
clevis.
7.
Disconnect the cable ball from
the notch in the brake clevis.
8.. Remove the hairpin retainer and
remove the cable assembly from the
brake control assembly.
9. Pull the cable assembly up through
the opening in the floor and remove
the wire from the end of the cable.
Installation
Refer to Fig. 36.
1.
Connect the wire to the end of
the cable assembly and pull the cable
down through the opening in the
floor. Remove the wire.
2.
Connect the cable assembly to
the brake control assembly and in-
stall the hairpin retainer.
3.
Position the ball end of the
cable in the notch of the brake clevis.
4.
Raise the vehicle on a hoist.
5.
Pull the cable grommet into po-
sition and route the cable through
the access holes in the side rail and
under the fuel line.
6. Insert the cable into the body
bracket and install the hairpin re-
tainer.
7.
Position the spring, spring seat,
and equalizer on the cable and install
the two nuts.
8. Adjust the parking brake.
LINCOLN CONTINENTAL
Removal
1.
Raise the car on a hoist. Dis-
connect the parking brake cable from
the equalizer lever underneath the
car (Fig. 38).
2.
Remove the retaining clip at the
cable bracket, and disengage the cable
from the bracket (Fig. 38).
3.
Remove the supporting clip re-
taining bolts and remove the support
plate from the underbody.
4.
Lower the car on a hoist.
5.
With the parking brake in the
fully released position, disconnect the
cable at the control assembly.
6. Raise the vehicle on a hoist. Re-
move the left front fender apron
splash shield retaining bolts and the
splash shield.
7.
Remove the two bolts securing
the parking brake control to equaliz-
er cable bracket to the dash panel
and remove the cable from the vehicle.
Installation
1.
Route the parking brake control
to equalizer cable to the control as-
sembly and the equalizer, and install
the two bolts that retain the cable
to the dash panel (Fig. 38).
2.
Install the left fror%/ender apron
splash shield and the ^u attaching
bolts.
3.
Lower the vehicle.
4.
Connect the control cable to the
clevis on the control assembly.
5.
Raise the car on a hoist.
6. Position the supporting clip and
cable on the vehicle and install the
retaining bolts. Do not tighten the
bolts.
Position the cable armor ap-
proximately 1/2 inch to the right of
the clip (looking toward the rear of
the car) and tighten the retaining
bolts.
7.
Position the equalizer control
cable to the support bracket and in-
stall the retaining hairpin clip.
8. Connect the ball end of the con-
trol cable to the equalizer lever.
9. Adjust the parking brake linkage
(Part
2-1,
Section 2).
10.
Check the operation of the auto-
matic release mechanism.
PARKING BRAKE
ACTUATOR-TO-EQUALIZER
CABLE
FORD, MERCURY,
METEOR, THUNDERBIRD
AND CONTINENTAL
MARK III
Removal
Refer to Figs. 34 and 37.
1.
Raise the vehicle on a hoist.
2.
Remove the lock and adjusting
nut which retains the cable to the
equalizer.
3.
Remove the cable end from the
equalizer.
4.
Unhook the cable from the act-
uator, and remove from the vehicle. *
Installation
1.
Insert new cable end into act-
uator.
2.
Insert cable end into equalizer
and tighten the adjusting nut snug.
Install the lock nut.
3.
Adjust the parking brake cable
tension and check operation as out-
lined in Part
2-1,
Section 2.
4.
Lower the vehicle.
PARKING BRAKE EQUALIZER
TO REAR WHEEL CABLE
FORD, MERCURY,
METEOR, THUNDERBIRD
AND CONTINENTAL
MARK III
Removal
1.
Raise the vehicle and tffosen the
parking brake equalizer rod" adjusting
nut. Disconnect the equalizer from the
rear cables (Figs. 34 and 37).
2.
Compress the prongs on the left
cable-to-frame side member retainer
so the prong can pass through the
side-member. Remove the clip that at-
taches the left cable to the left lower
arm. Pull the cable thru the frame left
side member.
3.
Compress the prongs on the
right cable-to-frame side member re-
tainer bracket so the prong can pass
through the bracket. Remove the clips
retaining the right cable to the frame
crossmember.
4.
Remove the rear wheel cover and
wheel. Remove the three Tinnerman
nuts that hold the brake drum in place
and remove the drum.
5.
Working on the wheel side of the
rear brake, remove the automatic
brake adjuster spring. Compress the
prongs on the parking brake cable re-
tainer so that they can pass through
the hole in the brake backing plate.
Draw the cable retainer through the
hole.
6. With the spring tension off the
parking brake lever, lift the cable out
of the slot in the lever and remove the
cable through the backing plate hole.
Installation
1.
Pull enough of the parking brake
cable through the housing so that the
end of the cable may be inserted over
the slot in the parking brake lever on
the rear brake shoe.
2.
Pull the excess slack from the
cable, and insert the cable housing
into the brake backing plate access
hole so that the retainer prongs ex-
pand. The prongs must be securely
locked in place. Install the automatic
brake adjuster spring.
3.
Position the right hand cable and
the two retaining clips and screws on
the rear crossmember. Compress the
prongs on the right cable and position
the cable in the retaining bracket on
the frame side member. Be sure theprocarmanuals.com

07-05-01
Specifications
07-05-01
PART
7-5
Specifications
APPROXIMATE
REFILL
CAPACITIES
FMX
Transmission—All
Car
Lines
C4
Transmission—Ford
All
Engines
Falcon
and
Mustang—170
and 200
Engines
All Other
Engines
C6Transmission—Lincoln,
Mark
III
All Other Models
U.S.
Measure
11
qt.
WA
qt.
8
qt.
9
qt.
13
qt.
123/4
qt.
Imperial
Measure
9M
qt.
8Va
qt.
V/i
qt.
7%
qt.
103/4
qt.
10VS
qt.
CONVERTER IDENTIFICATION
AND
STALL SPEEDS
FMX
TRANSMISSION
Converter Part Number
C90P-7902-A
C8AP-7902-D
Nominal
Size
12
12
Stall
Ratio
2.05:1
2.05:1
Identification
No.
0
54
48
Transmission
Model
PHD-A
PHD-B
PHB-C,
D, E,
PHB-F,
G, H,
PHB-A
Engine
CID
240-IV
302-2V
351-2V
351-4V
390-2V
Stall
Speed
1300-1500
1450-1650
1580-1780
1650-1850
1680-1880
®
Converter identification
is
stamped
on the
converter cover adjacent
to the
converter drive
stud.
C4
TRANSMISSION
Converter Part Number
C5DP-7902-D
C8AP-7902-E
C8ZP-7902-A
Nominal
Size
ioy4
12
11V4
Stall
Ratio
2.10:1
2.05:1
2.02:1
Identification
No.®
AL
BB
BC
Transmission
Model
PEB-C2
PEB-B2,
C2
PEA-A2,
PEA-MI,
Nl
PEE-AD,
AE,
AF
PEE-M,
V, AC
Engine
CID
170-1V
200-IV
240-IV
302-2
V
250-IV
302-2V
Stall
Speed
1400-1600
1500-1700
1300-1500
1450-1650
1630-1830
1800-2000
®
Converter identification
is
stamped
on the
converter cover adjacent
to the
converter drive
stud.
C6
TRANSMISSION
Converter Part Number
C8AP-7902-A
C8OP-7902-A®
C8SP-7902-A
C8OP-7902-A®
C8VP-7902-B
C8OP-79O2-A0
C8OP-7902-B
C8OP-7902-A
Nominal
Size
12
12
12
12
12
Stall
Ratio
2.05:1
2.05:1
2.05:1
2.05:1
2.05:1
Identification
No.®
44
46
52
55
53
Transmission
Model
PGA-A3
PGA-J3 PGB-G2
PGB-JI,
AD, AE
PGC-B,
Cl
PGA-A3,
J3, G2
PGB-G2
PGA-AC,AD,AE
PGB-F2,
®
H2
PGA-Z, AA, AB
PGB-AF-1,
AG, AH
Engine
CID
390-2V©®
429-4V
460-4V
390-2V®®
390-4V
390-4V
©
428-4V
429-2V
427-4V
428-4V
CJ
Stall
Speed
1680-:,900
1880-2100
1950-2150
1680-1880
1740-1940
1760-1980
1850-2050
1820-2020
1850-2050
1830-2030
D
Converter identification
is
stamped
on the
converter cover adjacent
to the
converter drive
stud.
v
Regular
©
Premium Fuel
0
Service Replacement
®
Improved Performance
®
Poli
Police Interceptorprocarmanuals.com