1998 SSANGYONG MUSSO Workshop Repair Manual

1D3-16 OM600 ENGINE COOLING
THERMOSTAT
1 Thermostat
2 Seal....................................................... Replace
3 Thermostat Housing Cover4 Coolant Hose
5 Bolt............................................................10Nm

OM600 ENGINE COOLING 1D3-17
Removal & Installation Procedure
1. Drain the coolant completely.
2. Disconnect the coolant hose(4) from the thermostat housing
cover(3).
3. Remove the bolts(5) and then remove the thermostat(1)
and housing cover(3)
Installation Notice
Align the groove on thermostat and the housing cover
rib(arrow).
Tightening Torque 10 Nm
Notice
Replace the seal(2).
4. Installation should follow the removal procedure in the
reverse order.

SECTION 1E1
M162 ENGINE ELECTRICAL
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1E1-1
Alternator Specifications . . . . . . . . . . . . . . . . 1E1-1
Starting Motor Specifications . . . . . . . . . . . . 1E1-2
Battery Specifications . . . . . . . . . . . . . . . . . . 1E1-2
Fastener Tightening Specifications . . . . . . . . 1E1-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1E1-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1E1-3
Maintenance and Repair . . . . . . . . . . . . . . 1E1-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1E1-4
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-4
Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . 1E1-5
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-6
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-7
Ignition Cable . . . . . . . . . . . . . . . . . . . . . . . . 1E1-9
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . 1E1-12
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-12
SPECIFICATIONS
ALTERNATOR SPECIFICATIONS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
Application
Output Voltage
Current
Resistance Between Rotor Core and Slip RingDescription
12 - 14 V
115 A
¥ W

1E1-2 M162 ENGINE ELECTRICAL
N·m
14 - 18
4 - 5
45 - 50
12 - 15
6 - 7
35 - 48
12 - 18
12 - 18
12 - 18
9 - 11
9 - 11
25 - 30
STARTING MOTOR SPECIFICATIONS
Application
Voltage
Output PowerDescription
12 V
1.7 KW
BATTERY SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Capacity
Specific Gravity
Max. Tolerance Between CellsDescription
75 AH
³ 1.24
³ 0.04
Application
Alternator Terminal B+Nut
Alternator Terminal D+Nut
Alternator Combinction Bolt
Battery Cable Nut on Starting Motor
Electric Wire Nut on Starting Motor
Starting Motor Mounting Nut
Battery Mounting Bracket Nut
Battery Negative Cable
Battery Positive Cable
Ignition Cable Cover Bolt
Ignition Cable Bolt
Spark plug

M162 ENGINE ELECTRICAL 1E1-3
SPECIAL TOOLS
SPECIAL TOOLS TABLE
120 589 02 09 00
Spark Plug Wrench

1E1-4 M162 ENGINE ELECTRICAL
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ALTERNATOR
Preceding Work : Removal of the drivebelt
Removal & Installation Procedure
1. Disconnect the negative battery terminal.
2. Unscrew the nut and disconnect the terminal (1).
Installation Notice
1 Terminal (B+)
2 Terminal (D+)
3 Combination Bolt
4 Alternator
3. Unscrew the nut and disconnect the terminal (2).
Installation Notice
Tightening Torque 14 - 18 Nm
4. Unscrew the combination bolt (3).
Installation Notice
Tightening Torque 4 - 5 Nm
5. Remove the alternator.
6. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 42 - 50 Nm

M162 ENGINE ELECTRICAL 1E1-5
3 Fixing Bolt
4 Starting Motor
4. Unscrew the mounting bolts (3) of starting motor.
Installation Notice
5. Remove the starting motor.
6. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 35 - 48 Nm
STARTING MOTOR
Removal & Installation Procedure
1. Disconnect the ground cable.
2. Unscrew the nut and disconnect the battery cable(1).
Installation Notice
1 Battery Cable
2 Engine Electric Wire
3. Unscrew the nut and disconnect the engine electric wire
(2).
Installation Notice
Tightening Torque 12 - 15 Nm
Tightening Torque 6 - 7 Nm

1E1-6 M162 ENGINE ELECTRICAL
BATTERY
1 Cable Terminal (-)
2 Cable Terminal Cap (-)
3 Cable Terminal Cap (+)
4 Nut
5 Fuseblink Box
6 Terminal (+)7 Battery holddown Bracket
8 Battery Clamp Bolt
9 Battery
10 Sub Tray
11 Battery Tray
Removal & Installation Procedure
Notice
lDisconnect the battery negative cable first.
lInsert the clamp bolt (8) into the battery tray hole (11)
from inside when installing.