1998 SSANGYONG MUSSO Workshop Repair Manual

TRANSFER CASE (PART TIME 4408) 5D1-7
No.Defective Code
Malfunctioning Part
6
7
Selector Switch
Motor Positon Sensor
4WD
CHECK
Light
ON
OFF
Defective Code
4WD
CHECK
Light
ON
OFF
Defective Code

5D1-8 TRANSFER CASE (PART TIME 4408)
SELF-DIAGNOSIS TEST
Test Procedure
1. Connect the scanner harness connector to the engine
compartment diagnosis socket.
2. Turn the ignition switch to "ON" position.
3. Select "Electronic control vehicle diagnosis" from the function
selection display and press "Enter".
4. Select "Musso" from vehicle model selection display and
press "Enter".
5. Select "TCCU" from control system selection display and
press "Enter".
6. Select "TCCU Part Time" from TCCU diagnosis selection
display.
Notice
Check sensor valve output display if necessary.
7 . Select "Self-diagnosis" from diagnosis items selection display.
8. Turn the ignition switch to "OFF" position and press
"ENTER". Turn the ignition swtich to "ON" position again
and press "ENTER".
9. Determine fault code and check the defective component.
Notice
Refer to self-diagnosis list.

TRANSFER CASE (PART TIME 4408) 5D1-9
DIAGNOSTIC DIAGRAM

5D1-10 TRANSFER CASE (PART TIME 4408)
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
MAINTENANCE OF TRANSFER CASE
LUBRICANT
Oil Level Check
lClean the oil level plug and surrounding area.
lRemove the oil level plug and check whether oil is drip
out or not.
lTighten the oil level plug.
Oil Change
lClean the oil level plug and surrounding area
lPlace a suitable container under the transfer case.
lRemove the oil and tighten the drain plug.
lFill the oil through the oil level plug until oil begins to
drip out.
lTighten the oil level plug.
Cautions for oil level check and plugs tightening
lDo not use an impact wrench to remove or tighten the
oil level plug or drain plug since this will damage the
threads in the transfer case.
Tightening Torque 20 - 30 Nm

TRANSFER CASE (PART TIME 4408) 5D1-11
TRANSFER CASE
1 Rear Companion Flange
2 Cover
3 Front Companion Flange
4 Breather Plug
5 Case
6 Input Shaft
7 Mounting Bolt ..................................... 38-52 Nm8 Transmission Adapter
9 Bolt ..................................................... 81-59 Nm
10 Washer
11 Front Propeller Shaft
12 Bolt ..................................................... 81-89 Nm
13 Washer
14 Rear Propeller Shaft

5D1-12 TRANSFER CASE (PART TIME 4408)
Removal & Installation Procedure
1. Disconnect the negative terminal from the battery.
2. Lift up the vehicle and fix it safely.
3. Remove the drain plug and drain the oil.
Reinstall the drain plug.
* If planar damper is installed, unscrew 4 bolts and remove
the planar damper.
Installation Notice
Tightening Torque 19 - 30 Nm
4. Remove the breather hose.
5. Disconnect the speedometer cable connector and other
cable connectors and wiring harnesses.
6. Support the transfer case with jack and remove the front
and rear propeller shafts from the transfer case.
Installation Notice
Front
Rear81 - 89 Nm
70 - 80 NmTightening Torque

TRANSFER CASE (PART TIME 4408) 5D1-13
7. Remove the center mounting nuts and end sides mounting
bolts of the cross member and then remove the cross
member.
Installation Notice
Tightening Torque(1)
Tightening Torque(2)21 - 35 Nm
62 - 93 Nm
8. Remove the transfer case by removing the bolts attaching
the transfer case to the transmission.
Installation Notice
Notice
Apply long-term grease to the inner spline of the transfer
case input shaft.
9. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 38 - 51 Nm

5D1-14 TRANSFER CASE (PART TIME 4408)
UNIT REPAIR
TRANSFER CASE
Preceding Work : Removal of the transfer case