1998 DODGE RAM 1500 Workshop Manual

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Page 2169 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (7) Install snap-ring to hold input/low range gear into front bearing (Fig. 62). (8) Install a new input gear seal using Installer 8841 and Handle C-4171. (9) Install a new input gear oil seal with In

Page 2170 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (5) Install the clutch gear (Fig. 66) onto the output shaft. Verify that the pointed ends of the clutch gear teeth are pointing to the front of the mainshaft. (6) Lubricate sector shaft with transmiss

Page 2171 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (12) Install mainshaft into the transfer case (Fig. 70). Guide mainshaft through the mode and range sleeves and into the input gear. (13) Install the transfer case position sensor (Fig. 71). Tighten t

Page 2172 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (17) Install detent plunger, spring, and plug (Fig. 74). Tighten the plug to 16-25 N´m (12-18 ft. lbs.). FRONT OUTPUT SHAFT AND DRIVE CHAIN (1) Install the front output shaft (Fig. 75) into the front

Page 2173 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (8) Install front sprocket retaining ring (Fig. 78). (9) Install rear sprocket retaining ring (Fig. 79). (10) Install spring onto shift rail (Fig. 80). (11) Insert magnet in front case pocket (Fig. 81

Page 2174 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual CAUTION: Verify that shift rail, and case alignment dowels are seated before installing any bolts. Case could be cracked if shaft rail or dowels are mis- aligned. (5) Tighten bolts to 27-34 N´m (20-2

Page 2175 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (2) Engage the oil pump pick-up tube (Fig. 86) into the oil pump. Verify that the pick-up tube o-ring is on the tube and is correctly installed to the oil pump. (3) Apply bead of MopartGasket Maker, o

Page 2176 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (7) Install the front companion flange onto the front output shaft. (8) Install two bolts 180É apart into the front out- put shaft companion flange. (9) Place holder over the bolts and against the co
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