1998 DODGE RAM 1500 Workshop Manual

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Page 241 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual CLEANING Clean the differential case and gears with light oil or a lint free cloth. NOTE: Never use water, steam, kerosene or gaso- line for cleaning. INSPECTION NOTE: Minor corrosion, nicks or scratc

Page 242 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual ASSEMBLY NOTE: Install all component in their original loca- tions. (1) Lubricate all gears and differential bores with differential lubricant. (2) Install one set of pinion brake shoes into the case

Page 243 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual PINION GEAR/RING GEAR/ TONE RING REMOVAL NOTE: The ring and pinion gears are service in a matched set. Never replace the ring gear/pinion gear without replacing the other matching gear. (1) Mark pinio

Page 244 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (10) Remove pinion gear from housing with Pinion Driver 8977 and a hammer (Fig. 53). NOTE: Thread the driver on the pinion shaft till it bottoms out. (11) Remove pinion seal with a slide hammer or pry

Page 245 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (14) Remove rear pinion bearing with Bearing Splitter 1130 and a press (Fig. 54). (15) Remove pinion depth shim from the pinion gear shaft and record thickness of the shims. (16) Remove front pinion b

Page 246 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (4) Install rear pinion bearing (Fig. 58) with Installer D-389 and a press. (5) Installnewcollapsible spacer (Fig. 59). (6) Lubricate pinion and bearings. (7) Install pinion into the housing and place

Page 247 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (15) Rotate pinion several times then verify pinion rotating torque again. (16) Position the ring gear on differential case and start twonewring gear bolts. (17) Install the rest of thenewring gear bo

Page 248 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (21) Install differential in housing and verify gear backlash and gear contact pattern. (22) Measure final rotating torque with an inch pound torque wrench. The final pinion rotating torque plus diffe
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