1998 DODGE RAM 1500 Workshop Manual

technical specifications steering wheel oil pressure warning diagram height

Page 481 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual dimmer controlled back lighting of the switch when
the headlamps or park lamps are on.
The heated seat switches are both mounted in the
instrument panel center bezel, located in the lower
center of th

dimmer controlled back lighting of the switch when
the headlamps or park lamps are on.
The heated seat switches are both mounted in the
instrument panel center bezel, located in the lower
center of the instrument panel. The two switches are
snapped into the mounting holes of the heated seat
switch bezel, and the heated seat switch bezel is
secured with screws to the instrument panel center
bezel. The heated seat switches are differentiated by
the keyway in the connector receptacle on the backs
of the switches and keyway on the switch housing.
The instrument panel wire harness connectors for
the heated seat switches are keyed to match the con-
nector receptacles on the switches so that the two
heated seat switches can only be connected to the
proper heated seat electrical.
The two LED indicator lamps and the incandescent
bulb in each heated seat switch cannot be repaired. If
the indicator lamps or back lighting bulb are faulty
or damaged, the individual heated seat switch must
be replaced.
OPERATION
The heated seat switches receive battery current
through a fused ignition switch output (run) circuit
when the ignition switch is in the On position.
Depressing the heated seat switch rocker to its
momentary High or Low position provides a hard-
wired resistance signal to the heated seat module.
This signal tells the module to energize the heatedseat element of the selected seat and maintain the
requested temperature setting. If the heated seat
switch is depressed to a different position (Low or
High) than the currently selected state, the heated
seat module will change states to support the new
selection. If a heated seat switch is depressed a sec-
ond time, the heated seat module interprets the sec-
ond input as a request to turn the seat heater OFF.
The High and Low LED indicator lamps in the
heated seat switches receive battery current through
a fused ignition switch output (run) circuit when the
ignition switch is in the On position. The ground side
of each indicator lamp is controlled by the heated
seat module. This control of the switch indicator
lamps also allows the module to provide diagnostic
feedback to the vehicle operator or technician to indi-
cate heated seat system faults by flashing the indica-
tor lamps on and off. One side of the incandescent
back lighting bulb in each heated seat switch is con-
nected to ground at all times. The other side of the
incandescent bulb is connected to the fused panel
lamps dimmer switch signal circuit. These bulbs are
energized when the park lamps or headlamps are
turned on, and their illumination intensity is con-
trolled by the panel lamps dimmer switch.
DIAGNOSIS AND TESTING - HEATED SEAT
SWITCH
Refer toWiring Diagramsfor connector pin-outs
and the location of complete heated seat system wir-
ing diagrams.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) If the problem being diagnosed involves inoper-
ative heated seat switch back lighting and the cluster
illumination lamps operate, go to Step 2. If the prob-
lem being diagnosed involves inoperative heated seat
switch back lighting and the cluster illumination
lamps are also inoperative, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). If the problem being diagnosed involves
inoperative heated seat switch indicator lamps and
the heated seat elements do not heat, proceed. If the
Fig. 4 HEATED SEAT SWITCH
1 - HEATED SEAT SWITCH
2 - LIGHT-EMITTING DIODE (LED) INDICATOR LAMPS
8G - 12 HEATED SEAT SYSTEMDR
HEATED SEAT SWITCH (Continued)

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DODGE RAM 1500 1998 2.G Workshop Manual problem being diagnosed involves inoperative heated
seat switch indicator lamps and the heated seat ele-
ments do heat, go to Step 6. If the problem being
diagnosed involves a heated seat switch indic

problem being diagnosed involves inoperative heated
seat switch indicator lamps and the heated seat ele-
ments do heat, go to Step 6. If the problem being
diagnosed involves a heated seat switch indicator
lamp that remains illuminated after the heated seat
has been turned Off, (Refer to 8 - ELECTRICAL/
ELECTRONIC CONTROL MODULES/MEMORY
HEATED SEAT/MIRROR MODULE - DIAGNOSIS
AND TESTING).
(2) Disconnect and isolate the battery negative
cable. Remove the heated seat switch and bezel unit
from the instrument panel. Disconnect the heated
seat switch to be tested. Check for continuity
between the ground circuit cavity of the heated seat
switch and a good ground. There should be continu-
ity. If OK, go to Step 3. If not OK, repair the open
ground circuit to ground as required.
(3) Reconnect the battery negative cable. Turn the
park lamps on with the headlamp switch. Rotate the
panel lamps dimmer thumb wheel on the headlamp
switch upward to just before the interior lamps
detent. Check for battery voltage at the fused panel
lamps dimmer circuit cavity of the heated seat
switch. If OK, go to Step 4. If not OK, repair the
open fused panel lamps dimmer switch signal circuit
to the fuse in the Integrated Power Module as
required.
(4) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run) circuit cavity of the heated seat switch.
If OK, go to Step 5. If not OK, repair the open fused
ignition switch output (run) circuit as required.
(5) Check the continuity and resistance values of
the heated seat switch in the Neutral, Low and High
positions as shown in the Heated Seat Switch Conti-
nuity chart. If OK, refer to Step 6. If not OK, replace
the faulty heated seat switch.
HEATED SEAT SWITCH CONTINUITY
Switch PositionContinuity
BetweenResistance
Neutral 4 & 6 2.2 Kilohms
Low 4 & 6 .415 Kilohms
High 4 & 6 33 Ohms
(6) Replace the inoperative heated seat switch
with a known good unit and test the operation of the
switch indicator lamps. If OK, discard the faulty
heated seat switch. If not OK, (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/
MEMORY HEATED SEAT/MIRROR MODULE -
DIAGNOSIS AND TESTING).
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Wait two minutes for the system reserve capac-
itor to discharge before beginning any airbag or
instrument panel service.
(3) Remove the center bezel from the instrument
panel (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL).
(4) Remove the screws that secure the heated seat
switch bezel to the instrument panel center bezel.
(5) Remove the heated seat switch bezel and both
switches from the instrument panel as a unit.
(6) From the back of the heated seat switch bezel,
gently pry the switch free and push the heated seat
switch out through the front of the bezel.
INSTALLATION
NOTE: When installing the heated seat switches, be
certain they are installed in the proper mounting
holes of the heated seat switch bezel. The heated
seat switches are differentiated by the keyway in
the connector receptacle on the backs of the
switches and keyway on the switch housing (Fig.
4).
(1) From the back of the heated seat switch bezel,
gently push the heated seat switch in through the
front of the bezel.
(2) Position the heated seat switch bezel to the
instrument panel center bezel and install the retain-
ing screws.
(3) Install the center bezel on the instrument
panel (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL CENTER BEZEL - INSTAL-
LATION).
(4) Connect the battery negative cable.
(5) Verify vehicle and system operation.
HEATED SEAT MODULE
DESCRIPTION
The heated seat module is also known as the Seat
Heat Interface Module. The heated seat module (Fig.
5) is located under the drivers front seat cushion,
where it is secured to a mounting bracket. The
heated seat module has a single connector receptacle
that allows the module to be connected to all of the
required inputs and outputs through the seat wire
harness.
DRHEATED SEAT SYSTEM 8G - 13
HEATED SEAT SWITCH (Continued)

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DODGE RAM 1500 1998 2.G Workshop Manual The heated seat module is an electronic micropro-
cessor controlled device designed and programmed to
use inputs from the battery, the two heated seat
switches and the two heated seat sensors to opera

The heated seat module is an electronic micropro-
cessor controlled device designed and programmed to
use inputs from the battery, the two heated seat
switches and the two heated seat sensors to operate
and control the heated seat elements in both front
seats and the two heated seat indicator lamp Light-
Emitting Diodes (LEDs) in each heated seat switch.
The heated seat module is also programmed to per-
form self-diagnosis of certain heated seat system
functions and provide feedback of that diagnosis
through the heated seat switch indicator lamps.
The heated seat module cannot be repaired. If the
heated seat module is damaged or faulty, the entire
module must be replaced.
OPERATION
The heated seat module operates on fused battery
current received from the integrated power module.
Inputs to the module include a resistor multiplexed
heated seat switch request circuit for each of the two
heated seat switches and the heated seat sensor
inputs from the seat cushions of each front seat. In
response to those inputs the heated seat module con-
trols battery current feeds to the heated seat ele-
ments and sensors, and controls the ground for the
heated seat switch indicator lamps.
When a heated seat switch (Driver or Passenger) is
depressed a signal is received by the heated seat
module, the module energizes the proper indicator
LED (Low or High) in the switch by grounding the
indicator lamp circuit to indicate that the heated seat
system is operating. At the same time, the heated
seat module energizes the selected heated seat sensor
circuit and the sensor provides the module with an
input indicating the surface temperature of the
selected seat cushion.The Low heat set point is about 36É C (96.8É F),
and the High heat set point is about 42É C (107.6É F).
If the seat cushion surface temperature input is
below the temperature set point for the selected tem-
perature setting, the heated seat module energizes
an N-channel Field Effect Transistor (N-FET) within
the module which energizes the heated seat elements
in the selected seat cushion and back. When the sen-
sor input to the module indicates the correct temper-
ature set point has been achieved, the module
de-energizes the N-FET which de-energizes the
heated seat elements. The heated seat module will
continue to cycle the N-FET as needed to maintain
the selected temperature set point.
If the heated seat module detects a heated seat
sensor value input that is out of range or a shorted
or open heated seat element circuit, it will notify the
vehicle operator or the repair technician of this con-
dition by flashing the High and/or Low indicator
lamps in the affected heated seat switch. Refer to
Diagnosis and Testing Heated Seat Systemin
Heated Systems for flashing LED diagnosis and test-
ing procedures. Refer toDiagnosis and Testing
Heated Seat Modulein this section for heated seat
module diagnosis and testing procedures.
DIAGNOSIS AND TESTING - HEATED SEAT
MODULE
If a heated seat fails to heat and one or both of the
indicator lamps on a heated seat switch flash, refer
toDiagnosis and Testing Heated Seat Systemin
Heated Seats for the location of flashing LED heated
seat system diagnosis and testing procedures. If a
heated seat heats but one or both indicator lamps on
the heated seat switch fail to operate, test the heated
seat switch. Refer toDiagnosis and Testing
Heated Seat Switchin Heated Seats for heated
seat switch diagnosis and testing procedures. If the
heated seat switch checks OK, proceed as follows.
(1) Check the heated seat element (Refer to 8 -
ELECTRICAL/HEATED SEATS/HEATED SEAT
ELEMENT - DIAGNOSIS AND TESTING).
(2) Check the heated seat sensor (Refer to 8 -
ELECTRICAL/HEATED SEATS/HEATED SEAT
SENSOR - DIAGNOSIS AND TESTING).
(3) Check the heated seat switch (Refer to 8 -
ELECTRICAL/HEATED SEATS/DRIVER HEATED
SEAT SWITCH - DIAGNOSIS AND TESTING).
NOTE: Refer to Wiring for the location of complete
heated seat system wiring diagrams and connector
pin-out information.
(4) Using a voltmeter, backprobe the appropriate
heated seat module connector, do not disconnect.
Check for voltage at the appropriate pin cavities. 12v
Fig. 5 Heated Seat Module
1 - MOUNTING TABS (NOT USED ON DR)
2 - HEATED SEAT MODULE
3 - ELECTRICAL CONNECTOR RECEPTACLE
8G - 14 HEATED SEAT SYSTEMDR
HEATED SEAT MODULE (Continued)

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DODGE RAM 1500 1998 2.G Workshop Manual should be present. If OK go to Step 5, if Not, Repair
the open or shorted voltage supply circuit as
required.
(5) Using a ohmmeter, backprobe the appropriate
heated seat module connector, do not disco

Page 485 of 2627

Page 486 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual HORN
TABLE OF CONTENTS
page page
HORN SYSTEM
DESCRIPTION..........................1
OPERATION............................1
DIAGNOSIS AND TESTING - HORN SYSTEM . . . 1
HORN
DIAGNOSIS AND TESTING - HORN

HORN
TABLE OF CONTENTS
page page
HORN SYSTEM
DESCRIPTION..........................1
OPERATION............................1
DIAGNOSIS AND TESTING - HORN SYSTEM . . . 1
HORN
DIAGNOSIS AND TESTING - HORN..........1REMOVAL.............................2
INSTALLATION..........................2
HORN SWITCH
DESCRIPTION..........................2
DIAGNOSIS AND TESTING - HORN SWITCH . . . 2
HORN SYSTEM
DESCRIPTION
The dual-note horn system features dual electro-
magnetic horn units. The horn system includes the
following major components:
²Horn- The two horns are located on the left
side of the engine compartment below the Integrated
Power Module (IPM).
²Horn Switch- The horn switch is molded into
the driver airbag trim cover.
OPERATION
The horn system operates on battery current
received through a fuse in the Integrated Power
Module (IPM). The horn system circuit is designed so
that the system will remain operational, regardless
of the ignition switch position.
DIAGNOSIS AND TESTING - HORN SYSTEM
The most reliable, efficient, and accurate
means to diagnose the horn system requires the
use of a DRBIIItscan tool and the proper Diag-
nostic Procedures manual.
Refer to the appropriate wiring information.
In most cases, any problem involving continually
sounding horns can be quickly alleviated by removing
the horn fuse from the Integrated Power Module
(IPM).
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
HORN
DIAGNOSIS AND TESTING - HORN
The most reliable, efficient, and accurate
means to diagnose the horn system requires the
use of a DRBIIItscan tool and the proper Diag-
nostic Procedures manual. The DRBIIItscan
tool can provide confirmation that the PCI data
bus is functional, that all of the electronic mod-
ules are sending and receiving the proper mes-
sages on the PCI data bus, and that the horns
are being sent the proper hard wired outputs
for them to perform their functions.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
DRHORN 8H - 1

Page 487 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disconnect the wire harness connectors from
the horns (Fig. 1).
(3) Remove mounting bolt and remove horns.
INSTALLATION
(1) Position

Page 488 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual IGNITION CONTROL
TABLE OF CONTENTS
page page
IGNITION CONTROL
DESCRIPTION..........................1
SPECIFICATIONS
SPECIFICATIONS - TORQUE - IGNITION....3
ENGINE FIRING ORDER - 3.7L V-6.........4
ENG

IGNITION CONTROL
TABLE OF CONTENTS
page page
IGNITION CONTROL
DESCRIPTION..........................1
SPECIFICATIONS
SPECIFICATIONS - TORQUE - IGNITION....3
ENGINE FIRING ORDER - 3.7L V-6.........4
ENGINE FIRING ORDER ± 4.7L V-8........4
FIRING ORDER / CABLE ROUTING ± 5.7L
V-8 ENGINE...........................4
SPARK PLUG CABLE RESISTANCE........4
SPARK PLUGS........................4
IGNITION COIL RESISTANCE - 3.7L V-6.....5
IGNITION COIL RESISTANCE - 4.7L V-8.....5
IGNITION COIL RESISTANCE - 5.7L V-8.....5
IGNITION TIMING......................5
AUTOMATIC SHUT DOWN RELAY
DESCRIPTION - PCM OUTPUT.............5
OPERATION
OPERATION - PCM OUTPUT.............5
OPERATION - ASD SENSE - PCM INPUT....5
DIAGNOSIS AND TESTING - ASD AND FUEL
PUMP RELAYS........................5
REMOVAL.............................6
INSTALLATION..........................6
CAMSHAFT POSITION SENSOR
DESCRIPTION..........................7
OPERATION............................7
REMOVAL.............................9
INSTALLATION.........................10IGNITION COIL
DESCRIPTION.........................11
OPERATION...........................12
REMOVAL.............................13
INSTALLATION.........................14
KNOCK SENSOR
DESCRIPTION.........................14
OPERATION...........................14
REMOVAL.............................15
INSTALLATION.........................15
SPARK PLUG
DESCRIPTION.........................17
DIAGNOSIS AND TESTING - SPARK PLUG
CONDITIONS.........................17
REMOVAL.............................19
CLEANING
CLEANING AND ADJUSTMENT...........20
INSTALLATION.........................20
IGNITION COIL CAPACITOR
DESCRIPTION.........................21
OPERATION...........................21
REMOVAL.............................21
INSTALLATION.........................21
SPARK PLUG CABLE
DESCRIPTION.........................21
OPERATION...........................21
REMOVAL.............................22
INSTALLATION.........................22
IGNITION CONTROL
DESCRIPTION
The ignition system is controlled by the Powertrain
Control Module (PCM) on all engines.
3.7L V-6 ENGINE
The 3.7L V-6 engine uses a separate ignition coil
for each cylinder. The one-piece coil bolts directly to
the cylinder head. Rubber boots seal the secondary
terminal ends of the coils to the top of all 6 spark
plugs. A separate electrical connector is used for each
coil.
Because of coil design, spark plug cables (second-
ary cables) are not used. A distributor is not used
with the 3.7L engine.
Two knock sensors (one for each cylinder bank) are
used to help control spark knock.The Auto Shutdown (ASD) relay provides battery
voltage to each ignition coil.
The ignition system consists of:
²6 Spark Plugs
²6 Separate Ignition Coils
²2 Knock Sensors
²Powertrain Control Module (PCM)
²Also to be considered part of the ignition system
are certain inputs from the Crankshaft Position,
Camshaft Position, Throttle Position, 2 knock and
MAP Sensors
4.7L V-8 ENGINE
The 4.7L V-8 engine uses a separate ignition coil
for each cylinder. The one-piece coil bolts directly to
the cylinder head. Rubber boots seal the secondary
terminal ends of the coils to the top of all 8 spark
plugs. A separate electrical connector is used for each
coil.
DRIGNITION CONTROL 8I - 1

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