1998 DODGE RAM 1500 Workshop Manual

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Page 2265 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (5) Install the clutch gear (Fig. 65) onto the output shaft. Verify that the pointed ends of the clutch gear teeth are pointing to the front of the mainshaft. (6) Lubricate sector shaft with transmiss

Page 2266 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (12) Install new o-ring on detent plug (Fig. 69). (13) Install detent plunger, spring, and plug (Fig. 70). Tighten the plug to 16-25 N´m (12-18 ft. lbs.).(1) Position the shift motor and mode sensor

Page 2267 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (3) Install mainshaft into the transfer case (Fig. 73). Guide mainshaft through the mode and range sleeves and into the input gear. FRONT OUTPUT SHAFT AND DRIVE CHAIN (1) Install the front output shaf

Page 2268 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (8) Install front sprocket retaining ring (Fig. 77). (9) Install rear sprocket retaining ring (Fig. 78).(10) Insert magnet in front case pocket (Fig. 79). REAR CASE (1) Install the oil pick-up tube an

Page 2269 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (4) Install 4-5 rear case-to front case bolts (Fig. 81) to hold rear case in position. Tighten bolts snug but not to specified torque at this time. CAUTION: Verify that shift rail, and case alignment

Page 2270 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (3) Apply bead of MopartGasket Maker, or equiv- alent, to mating surface of rear extension housing. Keep sealer bead width to maximum of 3/16 inch. Do not use excessive amount of sealer as excess coul

Page 2271 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (7) Install the front companion flange onto the front output shaft. (8) Install two bolts 180É apart into the front out- put shaft companion flange. (9) Place holder over the bolts and against the co

Page 2272 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual SPECIAL TOOLS TRANSFER CASE NV271/NV273 Handle, Universal - C-4171 Remover - L-4454 Installer, Bearing - 6953 Installer, Pump Housing Seal - 7888 Installer, Bearing - 8128 Cup - 8148 Installer - 8151
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