Page 2393 of 2627
NOTE:
All measurements are in mm.
O/F = Over Flush
U/F = Under Flush
DIMENSION DESCRIPTION GAP FLUSH
1 Tailgate to outer box
(Up/Down surface only)Ð 0.0 1.5
Parallel within 1.0
2 Cab Back to box front 31.0 5.0
Parallel within 3.0Ð
3 Fuel door to outer box 5.0 1.5
Parallel within 1.00.0 1.5
4 Cab to box side 31.0 5.0
Parallel within 3.04.0 2.5 (Standard Cab)
O/F 5.0 2.5 (Quad Cab)
5 Cab to box character line alignment Ð Up/Down 0.0 3.0
6 Tailgate to outer box 5.0 2.0
Parallel within 1.0U/F 1.5 1.5
7 Bumper to outer box 24.75 5.0 (F/A)
23.75 5.0 (C/C)
Parallel within 5.0Ð
8 Tailgate to outer box character line
adjustmentÐ Up/Down 0.0 1.5
9 Bumper to tailgate 30.25 3.0
Parallel within 4.0Ð
Fig. 3 GAP & FLUSH - PICKUP BOX
23 - 98 BODY STRUCTUREDR
GAP AND FLUSH (Continued)
Page 2394 of 2627
OPENING DIMENSIONS
SPECIFICATIONS - BODY OPENING
DIMENSIONS
INDEX
DESCRIPTION FIGURE
WINDSHIELD OPENING 4
DOOR OPENING - STANDARD
CAB5
DOOR OPENINGS - QUAD CAB 6
REAR WINDOW OPENING 7
ENGINE COMPARTMENT/FRONT
STRUCTURE8
Fig. 4 WINDSHIELD OPENING
DRBODY STRUCTURE 23 - 99
Page 2395 of 2627
Fig. 5 DOOR OPENING - STANDARD CAB
Fig. 6 DOOR OPENINGS - QUAD CAB
23 - 100 BODY STRUCTUREDR
OPENING DIMENSIONS (Continued)
Page 2396 of 2627
Fig. 7 REAR WINDOW OPENING
Fig. 8 ENGINE COMPARTMENT/FRONT STRUCTURE
DRBODY STRUCTURE 23 - 101
OPENING DIMENSIONS (Continued)
Page 2397 of 2627
SEALER LOCATIONS
SPECIFICATIONS
INDEX
DESCRIPTION FIGURE
LOWER WINDSHIELD PILLAR, LOWER PLENUM AND COWL BAR 9
DASH PANEL, LOWER PLENUM AND COWL SIDE PANEL 10
LOWER DASH PANEL, LOWER COWL SIDE AND FLOOR PAN SUPPORT 11
ROOF PANEL, OUTER BODY SIDE APERTURE AND BACKLITE 12
CAB BACK, BODY SIDE APERTURE - REAR AND BACKLITE LOWER CORNER 13
LOWER DASH PANEL AND FLOOR PAN 14
FLOOR PAN AND BODY SIDE APERTURE 15
FRONT FLOOR PAN AND REAR PAN 16
FLOOR PAN TO CAB BACK 17
PICKUP BOX 18
Fig. 9 LOWER WINDSHIELD PILLAR
23 - 102 BODY STRUCTUREDR
Page 2398 of 2627
Fig. 10 DASH PANEL
DRBODY STRUCTURE 23 - 103
SEALER LOCATIONS (Continued)
Page 2399 of 2627
Fig. 11 LOWER DASH PANEL
23 - 104 BODY STRUCTUREDR
SEALER LOCATIONS (Continued)
Page 2400 of 2627
Fig. 12 ROOF PANEL
DRBODY STRUCTURE 23 - 105
SEALER LOCATIONS (Continued)