1998 DODGE RAM 1500 Workshop Manual

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Page 1721 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual OUTPUT SHAFT NOTE: Lubricate shaft, gears, bearings and immerse each synchro ring with recommended lubricant during assembly. Petroleum jelly can be used to hold parts in place. (1) Install reverse ge

Page 1722 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (5) Installnewfifth-reverse hub snap ring (Fig. 54). Verify snap ring is seated in the groove. (6) Install fifth gear synchro ring in synchro hub and sleeve (Fig. 55).(7) Install fifth gear bearing. S

Page 1723 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (9) Invert output shaft and set the shaft in Collar 6310-1 so fifth gear is seated on the tool (Fig. 58). (10) Install first gear bearing on output shaft (Fig. 58). Verify bearing is seated on shaft s

Page 1724 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (14) Press 1-2 synchro onto output shaft using suitable size pipe and shop press (Fig. 62). CAUTION: Keep synchro ring and sleeve aligned as the hub is being pressed onto the shaft. The syn- chro ring

Page 1725 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (19) Install second gear needle bearing on shaft (Fig. 65). (20) Install second gear onto shaft and bearing (Fig. 66). Verify second gear is seated on synchro components. (21) Install two-piece thrust

Page 1726 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (23) Seat thrust washer retaining ring with plastic mallet (Fig. 69). (24) Install third gear needle bearing on shaft (Fig. 70). (25) Install third gear on shaft and bearing (Fig. 71). (26) Install th

Page 1727 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual (28) Press 3-4 synchro assembly onto output shaft with shop press and suitable size pipe (Fig. 74). NOTE: Tool presses on hub must be as close to output shaft as possible but not contacting the shaft

Page 1728 of 2627

DODGE RAM 1500 1998 2.G Workshop Manual Fig. 77 SYNCHRO SLEEVE LOCATIONS 1 - DOUBLE GROOVE FORWARD 2 - GROOVE FORWARD 3 - FIRST GEAR SIDE MARKING TOWARD FIRST GEAR 4 - TAPER FORWARD5 - GROOVE FORWARD 6 - 5TH-REV SYNCHRO SLEEVE 7 - 1-2 SYNCH
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