1995 JEEP CHEROKEE Service Repair Manual

Page 1577 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (17) Connect transmission wire harnesses and
transfer case vacuum and wire harnesses.(18) Connect transmission cooler lines.
(19) Connect transmission throttle cable at engine.
(20) Install new O-ring

Page 1578 of 2198

JEEP CHEROKEE 1995  Service Repair Manual AW-4 TRANSMISSION OVERHAUL
INDEX
page page
Cleaning and Inspection................... 214
Direct Clutch Overhaul.................... 228
First-Reverse Brake Piston and Transmission Case
Overhaul......

Page 1579 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (7) Remove converter housing bolts and remove
housing (Fig. 3) from case.
(8) Remove adapter housing.
(9) Remove speedometer drive gear snap ring and
remove gear and gear spacer if equipped (Fig. 4).(

Page 1580 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (12) Remove valve body oil feed tubes (Fig. 7).
(13) Disconnect valve body solenoid wires (Fig. 8).
(14) Remove harness bracket bolt and remove har-
ness and bracket Fig. 9).
(15) Remove valve body bo

Page 1581 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (17) Remove valve body from case. Then remove ac-
cumulator springs, spacers and check ball and spring
(Fig. 12).
(18) Remove second brake and clutch accumulator
pistons with compressed air (Fig. 13).

Page 1582 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (22) Remove oil pump bolts and remove pump with
bridge-type Puller 7536 (Fig. 14).
(23) Remove race from oil pump (Fig. 15).(24) Remove overdrive planetary gear and clutch
assembly (Fig. 16).
(25) Rem

Page 1583 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (26) Remove thrust bearing, race and overdrive
planetary ring gear (Fig. 18).
(27) Measure stroke length of overdrive brake pis-
ton as follows:
(a) Mount dial indicator on case (Fig. 19).
(b) Mount G

Page 1584 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (29) Remove overdrive brake clutch pack (Fig. 21).
Then measure disc thickness with a micrometer.
Minimum disc thickness is 1.84 mm (0.0724 in.). Re-
place clutch pack if necessary.
(30) Remove overdr