1995 JEEP CHEROKEE Service Repair Manual

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Page 1393 of 2198

JEEP CHEROKEE 1995 Service Repair Manual TRANSMISSION ASSEMBLY AND ADJUSTMENT Lubricate the transmission components with Mopar 75W-90, GL 5 gear lubricant during assembly. Use petroleum jelly to lubricate seal lips and/or hold parts in place

Page 1394 of 2198

JEEP CHEROKEE 1995 Service Repair Manual ASSEMBLING OUTPUT SHAFT, INPUT SHAFT AND COUNTER GEAR (1) If front bearing was removed from input shaft, press new bearing on shaft (Fig. 43).(2) Secure front bearing with thickest snap ring that will

Page 1395 of 2198

JEEP CHEROKEE 1995 Service Repair Manual Fig. 45 Oil Seal Installation Fig. 46 Installing Reverse Shaft Pin Fig. 47 Synchronizer Identification Fig. 48 Installing Third Gear And 3-4 Synchronizer 21 - 18 AX 4/5 MANUAL TRANSMISSIONJ

Page 1396 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (9) Verify third gear thrust clearance with feeler gauge (Fig. 49). Clearance should be 0.10 - 0.25 mm (0.004 - 0.010 in.). (10) Assemble second gear, gear needle bearing, synchronizer ring and 1-2 sy

Page 1397 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (15) Check first-second gear thrust clearance (Fig. 54). Standard clearance is 0.10 - 0.25 mm (0.004 - 0.010 in.).(16) Press fifth gear on output shaft (Fig. 55). (17) Install fifth gear snap ring (Fi

Page 1398 of 2198

JEEP CHEROKEE 1995 Service Repair Manual Fig. 56 Selecting/Installing Fifth Gear Snap Ring Fig. 57 Installing Input Shaft Bearing Rollers Fig. 58 Installing Output Shaft In Intermediate Plate JAX 4/5 MANUAL TRANSMISSION 21 - 21

Page 1399 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (21) Install counter gear in intermediate plate (Fig. 59). (22) Install rear bearing snap ring and install bearing retainer (Fig. 60). Tighten retainer screws to 18 Nzm (13 ft. lbs.) torque.(23) Insta

Page 1400 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (26) On AX 5, install assembled gear and synchro- nizer on counter shaft (Fig. 63). (27) Install remaining synchronizer ring and spline fifth gear (Fig. 64). Use length of pipe to tap gear into place.
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