1995 JEEP CHEROKEE Service Repair Manual

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Page 73 of 2198

JEEP CHEROKEE 1995 Service Repair Manual compressed air.Cup and bearing must be re- placed as a matched sets only. Clean axle shaft tubes and oil channels with clean cloth. Inspect for; ²Smooth appearance with no broken/dented sur- faces on

Page 74 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (5) Lubricate all differential components with hy- poid gear lubricant. PINION GEAR DEPTH INFORMATION Ring and pinion gears are supplied as matched sets only. The identifying numbers for the ring and

Page 75 of 2198

JEEP CHEROKEE 1995 Service Repair Manual New gear set: note the depth variance etched into both the original and the replacement pin- ion gear. Add or subtract the thickness of the original depth shims to compensate for the dif- ference in t

Page 76 of 2198

JEEP CHEROKEE 1995 Service Repair Manual ²Axle housing or differential case is replaced ²Pinion select shim pack is unknown ²Ring and pinion gears are replaced Measurements are done with pinion cups and pin- ion bearings installed in hous

Page 77 of 2198

JEEP CHEROKEE 1995 Service Repair Manual observing indicator (Fig. 49). Record the longest travel distance, whether inward (-) or outward (+), indicated by the pointer.The plunger travel, plus or minus the vari- ance etched in the gear, is t

Page 78 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (11) Check bearing rotating torque with an inch pound torque wrench (Fig. 54).If torque to rotate is within specification, remove old nut and install new nut. The torque necessary to rotate the pinion

Page 79 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (3) Insert a small pry bar between the bearing cap and left side of differential case. Pry the case as far as possible to right side (Fig. 55). Zero the dial indi- cator pointer. (4) Repeat the measur

Page 80 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (3) Spread the housing enough to install the case in the housing. Measure the distance with the dial indicator (Fig. 58). (4) Remove the dial indicator. (5) Install case in the housing. Tap the differ
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