Page 337 of 2198

IGNITION SWITCHÐXJ MODELS
IGNITION SWITCH AND KEY CYLINDER SERVICE
The ignition switch is located on the steering col-
umn. The Key-In-Switch and Halo Light are integral
with the ignition switch. Refer to Group 8U for Key-
In-Switch and Halo Light diagnosis for XJ models.
Refer to Group 8W, Wiring for ignition switch wir-
ing circuits.
REMOVAL
(1) Disconnect negative battery cable from battery.
(2) If vehicle has a tilt column, remove tilt lever by
turning it counterclockwise.
(3) Remove upper and lower covers from steering
column (Fig. 1).
(4) Remove ignition switch mounting screws. Use
tamper proof torx bit Snap-on TTXR20A2 or equiva-
lent to remove the screws (Fig. 2 or 3).
(5) Gently pull switch away from column. Release
connector locks on 7-terminal wiring connector, then
remove connector from ignition switch.
(6) Release connector lock on 4-terminal connector,
then remove connector from ignition switch (Fig. 4).
(7) To remove key cylinder from ignition switch:
(a) Insert key in ignition switch. Turn key to
LOCK position. Using a TTXR20A2 or equivalent
torx bit, remove key cylinder retaining screw and
bracket (Fig. 5 or 6).
(b) Rotate key clockwise to the OFF position.
Key cylinder will unseat from ignition switch (Fig.
7). When key cylinder is unseated, it will be ap-proximately 1/8 inch away from ignition switch
halo light ring.Do not attempt to remove key
cylinder at this time.
(c) With key cylinder in unseated position, rotate
key counterclockwise to the lock position and re-
move key.
(d) Remove key cylinder from ignition switch
(Fig. 8).
Fig. 1 Shroud Removal/InstallationÐTypical
Fig. 2 Ignition Switch Screw Removal
Fig. 3 Ignition Switch Screw Removal
8D - 26 IGNITION SYSTEMSJ
Page 338 of 2198

INSTALLATION
(1) Connect electrical connectors to ignition switch.
Make sure that switch locking tabs are fully seated
in wiring connectors.
(2) Before attaching ignition switch to a tilt steer-
ing column, the transmission shifter must be in Park
position. The park lock dowel pin and column lock
flag must also be properly indexed before installing
switch (Fig. 9).
(a) Place transmission shifter in PARK position.
(b) Place ignition switch in lock position. The
switch is in the lock position when column lock flag
is parallel to ignition switch terminals (Fig. 9).
(c) Position ignition switch park lock dowel pin
so it will engage steering column park lock slider
linkage (Fig. 10).(d) Apply a light coating of grease to column lock
flag and park lock dowel pin.
(3) Place ignition switch against lock housing open-
ing on steering column. Ensure that ignition switch
park lock dowel pin enters slot in park lock slider
linkage in steering column.
(4) Install retaining bracket and ignition switch
mounting screws. Tighten screws to 36.5 Nzm (2664
in. lbs.) torque.
(5) Install ignition lock cylinder:
Fig. 4 Key-In-Switch and Halo Lamp Connector
Fig. 5 Key Cylinder Retaining Screw
Fig. 6 Key Cylinder Retaining Screw
Fig. 7 Unseated Key Cylinder
JIGNITION SYSTEMS 8D - 27
Page 339 of 2198
(a) With lock cylinder and ignition switch in
Lock position, insert lock cylinder into ignition
switch until it bottoms.(b) Insert ignition key into lock cylinder. While
gently pushing lock cylinder in toward ignition
switch, rotate ignition key to end of travel.
(6) Install retaining screw into bracket and lock
cylinder. Tighten screw to 36.5 Nzm (2664 in. lbs.)
torque.
(7) Install steering column covers. Tighten screws
to2Nzm (17 in. lbs.) torque.
(8) If vehicle is equipped with a tilt steering col-
umn, install tilt lever.
(9) Connect negative cable to battery.
(10) Check for proper operation of halo light, shift
lock (if applicable), and column lock. Also check for
proper operation of ignition switch accessory, lock,
off, run, and start positions.
Fig. 10 Ignition Switch Mounting PadFig. 8 Key Cylinder Removal
Fig. 9 Ignition Switch View From Column
8D - 28 IGNITION SYSTEMSJ
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IGNITION SWITCHÐYJ MODELS
GENERAL INFORMATION
This section will cover the electrical portion
of the ignition switch. To service the mechani-
cal ignition key switch, refer to Group 19,
Steering.
Refer to Group 8W, Wiring for ignition switch wir-
ing circuits.
The ignition switch is mounted under the instru-
ment panel on the lower section of the steering col-
umn. The headlamp dimmer switch is mounted
beside the ignition switch (Fig. 11). Both of these
switches (ignition and dimmer) share the same
mounting screws.
The switch is connected to the ignition key lock as-
sembly by a remote actuator rod. This remote actua-
tor rod fits into an access hole on the bottom of the
ignition switch (Fig. 12).
REMOVAL
(1) Disconnect the negative battery cable at the
battery.
(2) Remove the windshield wiper intermittent con-
trol module and its bracket (if equipped).
(3) Place the ignition key lock in ACCESSORY po-
sition.
(4) Remove the two headlamp dimmer switch at-
taching nuts. Lift the switch from steering column
while disengaging actuator rod.
Before removing dimmer switch, tape the two
remote control actuator rods (ignition switchand dimmer) to the steering column. This will
prevent accidental disengagement from the up-
per part of the steering column.
(5) Remove the ignition switch-to-steering column
attaching screws.
(6) Disengage the ignition switch from the remote
actuator rod by lifting straight up. Remove switch
from steering column.
(7) Remove wiring from switch as follows:
Two electrical connectors are used to connect all
wiring to the ignition switch. One of the connectors is
installed (interlocked) over the top of the other con-
nector. Remove wiring from switch by disconnecting
the (black) harness connector first and then the other
connector. Remove the switch from the vehicle.
SWITCH TESTING
To test the ignition switch circuity and continuity,
proceed as follows. Place the slide bar (on the igni-
tion switch) (Fig. 12) into the detent position to be
tested. An ohmmeter or continuity light may be used
to check switch continuity. Refer to the Ignition
Switch Continuity Tests chart for continuity tests.
Refer to (Fig. 13) for the lettered/numbered terminal
positions.All wiring must be disconnected from
the ignition switch before performing any con-
tinuity testing.
There are five positions on the ignition switch. The
switch positions (in order) are: ACCESSORY, OFF-
LOCK, OFF, ON AND START (Figs. 14 or 15). Each
position has a detent stop (except START), which isFig. 11 Ignition Switch/Headlamp Dimmer SwitchÐ
Typical
Fig. 12 Ignition Switch/Remote Actuator RodÐ
Typical
JIGNITION SYSTEMS 8D - 29
Page 341 of 2198

spring loaded to release when the key is released.
The maximum voltage drop between any two con-
nected terminals should not exceed 12.5 millivolts
per amp. For example: If a 10 amp load is drawn
through the switch, maximum voltage drop should be
10 x 0.0125 or 0.125 volt.
INSTALLATION/ADJUSTMENT
(1) Place the key lock switch in the ACCESSORY
position.
(2) Place the slider bar (in the ignition switch)
(Fig. 12) into the ACCESSORY detent position.
(3) Connect the wiring to the switch as follows: In-
stall the non-black (colored) connector first and then
the black (colored) connector to the ignition switch.
One connector will interlock the other connector.
(4) Slip the remote actuator rod into the access
hole on the switch (Fig. 12). Install the switch to the
steering column. Be careful not to move the slider
bar (on the switch) out of the ACCESSORY detent
position. Remove the ignition switch actuator rod se-
curing-tape from steering column.
(5) Install the two ignition switch-to-steering col-
umn screws finger tight.Do not tighten screws at
this time.
(6) Adjust ignition switch as follows:
(a) Non-tilt steering column: While holding key
lock switch in ACCESSORY position, gently slide
ignition switchup(towards steering wheel). This
will remove slack from switch. Tighten attaching
screws. Do not allow the ignition switch to move
from the ACCESSORY detent position.
(b) Tilt steering column: While holding the key
lock switch in the ACCESSORY position, gently
slide the ignition switchdown(away from steering
wheel) to remove slack from switch. Tighten at-
taching screws. Do not allow the ignition switch to
move from the ACCESSORY detent position.
Because the ignition switch and the headlamp dim-
mer switch share the same two mounting screws, oneof the screws must be removed from the ignition
switch. This must be doneafterthe ignition switch
has been adjusted andbeforethe dimmer switch
has been installed. Remove one screw.Do notre-
move the stud/nut.
(7) Install the headlamp dimmer switch as follows:
Slip switch into actuator rod and position over the ig-
IGNITION SWITCH CONTINUITY TESTS
Fig. 13 Ignition Switch Terminals/Circuits
8D - 30 IGNITION SYSTEMSJ
Page 342 of 2198
nition switch. Install screws finger tight. Remove the
dimmer switch actuator rod securing-tape from steer-
ing column.
(8) Adjust dimmer switch as follows: Depress the
switch slightly and insert a 3/32-inch drill bit into
the adjustment hole (Fig. 11). This is done to prevent
horizontal switch movement.
(9) Move switch toward steering wheel to remove
any lash from switch actuator rod. Tighten dimmer
and ignition switch fasteners to 4 Nzm (35 in. lbs.)
torque.(10) Install the windshield wiper intermittent con-
trol module and its bracket (if equipped).
(11) Install the negative battery cable.
Test dimmer switch. Test ignition switch operation
in all switch positions. If equipped with a tilt steer-
ing column, test operation of dimmer switch and ig-
nition switch in all tilt positions.
Fig. 14 Detent PositionsÐNon-Tilt Steering Column
Fig. 15 Detent PositionsÐTilt Steering Column
JIGNITION SYSTEMS 8D - 31
Page 343 of 2198
SPECIFICATIONS
GENERAL INFORMATION
The following specifications are published from the
latest information available at the time of publica-
tion.If anything differs between the specifica-
tions found on the Vehicle Emission Control
Information (VECI) label and the following
specifications, use specifications on VECI label.
The VECI label is located in the engine compart-
ment.
SPARK PLUGS
ENGINE FIRING ORDERÐ2.5L 4-CYLINDER
ENGINE
ENGINE FIRING ORDERÐ4.0L 6-CYLINDER
ENGINE
TORQUE
8D - 32 IGNITION SYSTEMSJ
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INSTRUMENT PANEL AND GAUGES
GROUP INDEX
INSTRUMENT PANEL AND GAUGESÐXJ...... 1INSTRUMENT PANEL AND GAUGESÐYJ..... 24
INSTRUMENT PANEL AND GAUGESÐXJ
CONTENTS
page page
DIAGNOSIS............................. 5
GENERAL INFORMATION.................. 1SERVICE PROCEDURES.................. 17
SPECIFICATIONS........................ 23
GENERAL INFORMATION
Following are general descriptions of major instru-
ment panel components. Refer to Group 8W - Wiring
Diagrams for complete circuit descriptions and dia-
grams.
INSTRUMENT PANEL
Modular instrument panel construction allows all
gauges and controls to be serviced from the front of
the panel. In addition, most instrument panel wiring
or heater and air conditioning components can be ac-
cessed without complete instrument panel removal. If
necessary, the instrument panel can be rolled-down
and removed from the vehicle as an assembly.
Removal of the instrument cluster bezel allows ac-
cess to the cluster assembly, most switches, the cli-
mate controls, and the radio. Removal of the cluster
assembly allows access to the individual gauges, illu-
mination and indicator lamp bulbs, printed circuits,
and most wiring.
Removal of the lower instrument panel allows ac-
cess to heater and air conditioning components, the
fuseblock module, the relay center, and other wiring
and electrical components. Those models equipped
with a driver's-side airbag restraint have a knee
blocker and reinforcement behind the driver's-side
lower instrument panel.
The instrument panel layout is mirror image for
left-hand and right-hand drive vehicles. In most
cases, the diagnosis and service procedures found in
this group are applicable to either vehicle. Although,most illustrations represent only the typical left-hand
drive version. Exceptions are clearly identified as
Right-Hand Drive (RHD).
INSTRUMENT CLUSTERS
Two basic instrument cluster options are offered on
XJ (Cherokee) models. One is referred to as a low-
line cluster, and the other is referred to as a high-
line cluster. Each cluster is divided into two areas:
the gauge area, and the tell-tale area. Each area is
served by a separate printed circuit and wiring con-
nector. Some variations of each cluster exist due to
optional equipment and regulatory requirements.
The low-line cluster includes the following gauges:
²fuel gauge
²speedometer/odometer.
The low-line cluster includes provisions for the fol-
lowing indicator lamps:
²anti-lock brake system lamp
²brake warning lamp
²coolant temperature warning lamp
²four-wheel drive indicator lamps
²generator warning lamp
²headlamp high beam indicator lamp
²low oil pressure warning lamp
²low washer fluid warning lamp
²malfunction indicator (Check Engine) lamp
²seat belt reminder lamp
²turn signal indicator lamps
²upshift indicator lamp.
JINSTRUMENT PANEL AND GAUGES 8E - 1