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DIAGNOSIS - YJ
WINDSHIELD WIPER SYSTEM
(1) Remove circuit breaker from fuseblock module
and turn ignition switch to ACCESSORY or ON.
(a) Measure voltage at battery side of circuit
breaker cavity. Meter should read battery voltage.
If not OK, repair wiring from ignition switch.
(b) Measure resistance across circuit breaker ter-
minals. Meter should read zero ohms. If not OK,
replace failed circuit breaker.
(2) Unplug wiper motor side of wiring harness con-
nector (gray) from wiper switch side of wiring har-
ness connector (black), or from intermittent wipe
module (if equipped) at base of steering column. Turn
ignition switch to ACCESSORY or ON.
(a) Measure voltage at unplugged wiper motor
side of wiring harness connector (gray) terminal D.
Meter should read battery voltage. If not OK, re-
pair wiring from circuit breaker.
(b) Turn ignition switch to OFF and measure re-
sistance from unplugged wiper motor side of wiring
harness connector (gray) terminal G to ground.
Meter should read zero ohms. If not OK, repair
wiring to ground.
(3) Leave ignition switch in OFF, and back probe
wiring harness connector at wiper motor. Measure re-
sistance from terminal E of wiper motor side of con-
nector to ground. Meter should read zero ohms. If not
OK, repair wiring to ground.
(4) If equipped with intermittent wipe, turn igni-
tion switch to ACCESSORY or ON. Turn wiper
switch to LOW or HIGH. Unplug wiper switch side of
wiring harness connector (black) from intermittent
wipe module. Then plug both connectors that have
been removed from intermittent wipe module into
each other.
CAUTION: DO NOT move the wiper switch to DE-
LAY with the intermittent wipe module removed
from the circuit. If the switch is moved to the DE-
LAY position during the next step, the switch will be
damaged.
Test wiper operation in LOW and HIGH speed
modes, and test washer operation. If these modes
were inoperative, but are OK now, replace failed in-
termittent wipe module.
(5) To test the wiper/washer switch, see Windshield
Wiper/Washer Switch Testing. Turn ignition switch to
OFF. Position the wiper switch as indicated, and
back probe wiper switch side of wiring harness con-
nector (black). If switch tests OK, go to step 6. If not
OK, replace switch and go to step 7.
(6) To further test the wiper/washer switch, turn
ignition switch to ACCESSORY or ON. Position thewiper switch as indicated in the tests below, and
back probe wiper switch side of wiring harness con-
nector (black).
(a) Measure voltage at connector terminal E with
wiper switch in LOW, MIST and with washer
switch depressed. Meter should read battery volt-
age. If not OK, replace switch.
(b) Measure voltage at connector terminal C with
wiper switch in HIGH. Meter should read battery
voltage. If not OK, replace switch.
(c) With wiper switch in LOW or HIGH, measure
voltage at connector terminal F, then move wiper
switch to OFF. Meter should read battery voltage
until wipers park and then zero volts. If OK, go to
step 7. If not OK, check wiring to wiper motor, then
go to step 8.
(7) To test the wiper motor, turn the ignition
switch to ACCESSORY or ON. Position the wiper
switch and back probe the motor connector as indi-
cated.
(a) Wiper switch in any position, measure volt-
age at terminal B. Meter should read battery volt-
age. If not OK, repair wiring from circuit breaker.
(b) Wiper switch in LOW, measure voltage at ter-
minal A. Meter should read battery voltage. If OK,
but wipers do not operate, replace failed wiper mo-
tor. If not OK, repair wiring from switch or inter-
mittent wipe module connector.
(c) Wiper switch in HIGH, measure voltage at
terminal H. Meter should read battery voltage. If
OK, but wipers do not operate, replace failed wiper
motor. If not OK, repair wiring from switch or in-
termittent wipe module connector.
(d) Wiper switch in LOW or HIGH, voltmeter
connected to terminal D. Turn wiper switch to OFF
and observe meter. Meter should read battery volt-
age when switch goes to OFF, then zero volts after
wipers park. If battery voltage is present, but wip-
ers fail to park; or, if no battery voltage present, re-
place failed wiper motor.
WINDSHIELD WASHER SYSTEM
WITH NON-INTERMITTENT WIPE
(1) Measure resistance from washer pump connec-
tor terminal B to a clean chassis ground. Meter
should read zero ohms. If not OK, repair open be-
tween terminal B and ground.
(2) Turn ignition switch to ON and press washer
switch.
(a) Measure voltage at switch connector terminal
B. Meter should read battery voltage. If not OK, re-
place wiper/washer switch.
(b) Measure voltage at washer pump connector
terminal A. Meter should read battery voltage. If
8K - 12 WIPER AND WASHER SYSTEMS - YJJ
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OK, replace pump. If not OK, repair open between
switch connector and pump connector.
WITH INTERMITTENT WIPE
(1) Measure resistance from washer pump connec-
tor terminal B to a clean chassis ground. Meter
should read zero ohms. If not OK, repair open be-
tween terminal B and ground.
(2) Turn ignition switch to ON and rotate washer
switch tab forward.
(a) Measure voltage at wiper/washer switch con-
nector terminal B located at intermittent wipe
module. Meter should read battery voltage. If not
OK, replace wiper switch.(b) Measure voltage at intermittent wipe module
connector terminal B (to washer pump). Meter
should read battery voltage. If not OK, replace in-
termittent wipe module.
(c) Measure voltage at washer pump connector
terminal A. Meter should read battery voltage. If
OK, replace pump. If not OK, repair open from in-
termittent wipe module connector terminal B.
WINDSHIELD WIPER/WASHER SWITCH
To test windshield wiper/washer switches, perform
the resistance tests shown in the following charts. If
switch fails any test, replace faulty switch.
JWIPER AND WASHER SYSTEMS - YJ 8K - 13
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NON-INTERMITTENT WIPE SWITCH TESTING
8K - 14 WIPER AND WASHER SYSTEMS - YJJ
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INTERMITTENT WIPE SWITCH TESTING
JWIPER AND WASHER SYSTEMS - YJ 8K - 15
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LIFTGATE WIPER/WASHER SYSTEM
(1) Turn ignition switch to ON and liftgate wiper/
washer switch to WASH.
(a) Measure voltage at switch connector terminal
P. Meter should read battery voltage. If not OK,
check fuse 1.
(b) Measure voltage at switch connector terminal
B. Meter should read battery voltage. If not OK, re-
place switch.
(c) Measure voltage at switch connector terminal
A. Meter should read battery voltage. If not OK, re-
place switch.
(2) Unplug liftgate washer pump connector.
(a) With ignition switch in OFF position, mea-
sure resistance at pump connector black wire to
ground. Meter should read zero ohms. If not OK,
repair open to ground.
(b) With ignition switch in ON position, measure
voltage at pump connector brown/white wire,
switch in WASH. Meter should read battery volt-
age. If OK, replace pump. If not OK, check wiring.
(3) Turn ignition switch to ON, unplug liftgate
wiper motor connector and place wiper switch in
WIPE.
(a) Measure resistance at motor connector termi-
nal B to ground. Meter should read zero ohms. If
not OK, repair open to ground.
(b) Measure voltage at motor connector terminal
A. Meter should read battery voltage. If not OK,
check wiring to fuse.
(c) Measure voltage at motor connector terminal
C. Meter should read battery voltage. If OK, re-
place motor. If not OK, repair open to switch.
LIFTGATE WIPER/WASHER SWITCH
See Liftgate Wiper/Washer Switch Diagram (Fig. 1)
and Liftgate Wiper Switch Tests (Fig. 2). Check
switch continuity and resistance accordingly. If
switch fails any test, replace faulty switch.
Fig. 1 Liftgate Wiper/Washer Switch Diagram
Fig. 2 Liftgate Wiper/Washer Switch Tests
8K - 16 WIPER AND WASHER SYSTEMS - YJJ
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SERVICE PROCEDURES - YJ
WINDSHIELD WIPER BLADE REMOVE/INSTALL
(1) Rotate the wiper blade release (Fig. 3) clock-
wise. This will release the wiper blade from the pivot
pin.
CAUTION: Take care to ensure that the wiper arm
does not strike the windshield after the wiper blade
has been removed.
(2) To install, place the blade assembly on the
wiper arm and snap the blade assembly into position.
WINDSHIELD WIPER ARM REMOVE/INSTALL
(1) Pull the wiper arm forward.
(2) Insert an ice pick type tool into the hole (Fig.
4).
(3) Grasp the wiper arm above the pivot nut.
(4) Pull and remove the wiper arm assembly.
(5) To install, push the wiper arm over the pivot
shaft. Be sure the pivot shaft is in the park position
and the wiper arm is positioned correctly on the
windshield (Fig. 5).
LIFTGATE WIPER ARM REMOVE/INSTALL
(1) Install wiper arm remover, Snap On A192 or
equivalent, on wiper arm (Fig. 6). Lift arm and then
remove from pivot shaft.
CAUTION: Do not use a screwdriver or other pry-
ing tool to remove an arm. This may distort it in a
way that will allow it to come off the pivot shaft in
the future despite how carefully it is installed.
NEVER push or bend the spring clip in the base of
the arm in an attempt to release the arm. This clip
is self releasing.(2) Reverse removal procedures to install.
(3) Wet the liftgate glass and check the park posi-
tion by operating the wiper motor several times.
WINDSHIELD WIPER LINKAGE AND PIVOTS
REMOVE/INSTALL
(1) Remove the left and right wiper arms.
Fig. 3 Wiper Blade Remove/Install
Fig. 4 Windshield Wiper Arm Remove/Install
Fig. 5 Windshield Wiper Arm Indexing
JWIPER AND WASHER SYSTEMS - YJ 8K - 17
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(2) Remove the nuts attaching the pivots to the
windshield frame.
(3) Remove the necessary hard or soft top compo-
nents from the windshield frame.
(4) Remove the windshield holddown bolts in the
lower corners of the instrument panel and fold the
windshield forward.
(5) Remove wiper motor mounting screws (Fig. 7).
(6) Disconnect wiper drive link (Fig. 8).
(7) Remove motor wiring clip from base of wind-
shield frame.
(8) Remove 4 inboard screws holding seal to bot-
tom of windshield frame (protruding screw ends in-
terfere with pivot and connecting link removal and
installation).(9) Grasp motor and pull motor and drive link out
of access hole (Fig. 9).
(10) Remove pivot and connecting link assembly
through access hole.
(11) Pry drive link off the motor pivot. DO NOT re-
move crank arm attaching nut (Fig. 10).
(12) To install, assemble wiper drive link onto mo-
tor crank arm (Fig. 11).
(13) Install pivot and connecting link assembly in
windshield frame.
Fig. 6 Liftgate Wiper Arm Remove/Install
Fig. 7 Windshield Wiper Motor Mounts
Fig. 8 Disconnect Drive Link
Fig. 9 Windshield Wiper Motor and Drive Link
8K - 18 WIPER AND WASHER SYSTEMS - YJJ
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(14) Install motor and drive link in windshield
frame.
(15) Install weatherstrip screws.
(16) Connect wiper drive link to pivot shaft (Fig.
12).
(17) Install motor mounting screws. Tighten
screws to 10.5 Nzm (96 in. lbs.).
Be sure wire harness is not pinched or cut when
windshield frame is rotated to upright position.(18) Raise windshield to upright position and in-
stall left and right windshield holddown bolts.
(19) Install nuts attaching pivots to windshield
frame. Tighten nuts to 10 Nzm (7.5 ft. lbs.).
(20) Turn wipers on to allow motor to cycle to park
position.
(21) Install left and right wiper arms.
(22) Install necessary top components on wind-
shield frame.
WINDSHIELD WIPER MOTOR REMOVE/INSTALL
(1) Remove the necessary hard or soft top compo-
nents from the windshield frame.
(2) Remove the windshield holddown bolts in the
lower corners of the instrument panel.
(3) Remove wiper motor mounting screws.
(4) Remove wiper motor harness retaining clip lo-
cated on bottom of windshield.
(5) Disconnect the wiper drive link.
(6) Grasp the motor and pull the motor and drive
link out of the access hole.
(7) Pry the drive link off the motor crank arm. DO
NOT remove the crank arm attaching nut.
(8) Remove 2 screws holding intermittent wipe
module bracket to bottom of instrument panel.
(9) Reach up behind instrument panel and discon-
nect wiper motor wiring harness.
(10) Remove wiper motor.
(11) Reverse removal procedures to install. Tighten
motor mounting screws to 10.5 Nzm (96 in. lbs.).
Be sure wire harness is not pinched or cut when
windshield frame is rotated to upright position.
Fig. 10 Drive Link Remove
Fig. 11 Drive Link Install
Fig. 12 Connect Drive Link To Pivot Shaft
JWIPER AND WASHER SYSTEMS - YJ 8K - 19