1995 JEEP CHEROKEE Service Repair Manual

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Page 1697 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (7) Install snap ring on new input gear bearing. (8) Install new input gear bearing with shop press and wood block. Install bearing far enough to seat snap ring against case (Fig. 41). (9) Remove inpu

Page 1698 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (10) Install new pilot bearing with Tool Handle C-4171 and Installer 5065 (Fig. 43). (11) Assemble low range gear, input gear thrust washers, input gear and input gear retainer (Fig. 44). (12) Install

Page 1699 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (16) Install new input gear snap ring (Fig. 47). (17) Install new seal in front bearing retainer with Tool Handle C-4171 and Installer 7884 (Fig. 48).(18) Apply 3 mm (1/8 in.) wide bead of Mopar gaske

Page 1700 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (22) Install new pads in low range fork (Fig. 51). (23) Assemble low range fork and hub (Fig. 51). (24) Position low range fork and hub in case. Be sure low range fork pin is engaged in shift sector s

Page 1701 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (29) Align and position differential top case on bot- tom case (Fig. 55). Align using scribe marks made at disassembly. (30) Install and tighten differential case bolts to specified torque. (31) Insta

Page 1702 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (36) Install intermediate clutch shaft (Fig. 59). (37) Install clutch shaft thrust washer (Fig. 60).(38) Install clutch shaft snap ring (Fig. 61). (39) Inspect mode fork assembly (Fig. 62). Replace pa

Page 1703 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (40) Install mode sleeve in mode fork (Fig. 63). Then install assembled sleeve and fork on mainshaft. Be sure mode sleeve splines are engaged in differen- tial splines. (41) Install mode fork and main

Page 1704 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (46) Insert lockpin through access hole and into shift fork (Fig. 66). Then remove easy-out and seat the pin with pin punch. (47) Install plug in lockpin access hole. (48) Install transfer case shift
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