1995 JEEP CHEROKEE Service Repair Manual

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Page 1609 of 2198

JEEP CHEROKEE 1995 Service Repair Manual FORWARD CLUTCH OVERHAUL FORWARD CLUTCH DISASSEMBLY (FIG. 1) (1) Check clutch piston stroke as outlined in fol- lowing steps (2) through (7). (2) Position overdrive support on wood blocks and mount for

Page 1610 of 2198

JEEP CHEROKEE 1995 Service Repair Manual Fig. 2 Positioning Drum And Support On Wood Blocks Fig. 3 Checking Forward Clutch Piston Stroke Length Fig. 4 Removing Retainer And Clutch Pack Fig. 5 Removing Cushion Plate JAW-4 TRANSMISSION OVERHAU

Page 1611 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (11) Remove spring compressor tool and piston re- turn springs. (12) Remount forward clutch drum on overdrive support (Fig. 6). (13) Apply compressed air through feed hole in support to remove piston

Page 1612 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (20) Inspect clutch piston check ball (Fig. 12). Ball should move freely within piston. Check ball seating by applying low pressure compressed air to ball feed hole. Ball should seat firmly and not le

Page 1613 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (6) Lubricate and install new O-rings on clutch pis- ton and install piston in drum. (7) Install piston return springs. (8) Compress piston return springs with Tool 7538 and shop press and install pis

Page 1614 of 2198

JEEP CHEROKEE 1995 Service Repair Manual FRONT PLANETARY GEAR OVERHAUL FRONT PLANETARY DISASSEMBLY (1) Remove ring gear from planetary gear (Fig. 1). (2) Remove front bearing and the two races from ring gear (FIg. 1). (3) Remove tabbed thrus

Page 1615 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (4) Turn planetary over and install thrust race (Fig. 3). (5) Install front race and bearing and forward race in ring gear (Fig. 4). (6) Set planetary gear assembly aside for final as- sembly. SUN GEA

Page 1616 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (2) Remove one-way clutch/second brake hub assem- bly from drum (Fig. 3).(3) Remove thrust washer from drum (Fig. 4). (4) Remove two seal rings from sun gear (Fig. 5). Fig. 2 Checking One-Way Clutch O
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