1995 JEEP CHEROKEE Service Repair Manual

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Page 1401 of 2198

JEEP CHEROKEE 1995 Service Repair Manual Fig. 66 Shift Components 21 - 24 AX 4/5 MANUAL TRANSMISSIONJ

Page 1402 of 2198

JEEP CHEROKEE 1995 Service Repair Manual SHIFT MECHANISM ASSEMBLY AND INSTALLATION When assembling the shift mechanism, refer to Figure 66 for component details and loca- tion. (1) Install reverse shift arm. Then seat shift fork in bracket (

Page 1403 of 2198

JEEP CHEROKEE 1995 Service Repair Manual Fig. 70 Interlock Ball And Pin Position 21 - 26 AX 4/5 MANUAL TRANSMISSIONJ

Page 1404 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (6) Insert first interlock pin in intermediate plate (Fig. 71). Use pencil magnet and screwdriver to in- stall pin. (7) Install smaller diameter interlock pin in No. 1 rail (Fig. 72).(8) Slide No. 1 r

Page 1405 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (10) Install interlock pin in No. 3 shift rail (Fig. 75). (11) Slide No. 3 rail into reverse shift head (Fig. 76).(12) Assemble reverse shift head and No. 5 shift rail. (13) Install No. 5 shift rail i

Page 1406 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (15) Shift fifth gear synchronizer sleeve rearward to lock it (Fig. 79). (16) On AX 5, install fifth-reverse shift fork in syn- chronizer sleeve. Then slide No. 4 shift rail into fork (Fig. 80).(17) I

Page 1407 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (20) Install new shift rail C-rings (Fig. 83). (21) Apply sealer to threads of lock ball plugs. (22) Install lock balls and springs in intermediate plate.Short spring goes in top hole of interme- diat

Page 1408 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (5) Install new gasket on front bearing retainer and install retainer on case (Fig. 87). (6) Install adapter or extension housing on inter- mediate plate (Fig. 88). Tighten housing bolts to 37 Nzm (27
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