1995 JEEP CHEROKEE Service Repair Manual

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Page 1417 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (14) Loosen adapter/extension housing with rubber mallet (Fig. 13). (15) Remove housing after loosening it (Fig. 14) (16) Remove adapter housing oil seal with a pry tool (Fig. 15).GEAR CASE REMOVAL (1

Page 1418 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (4) Remove cluster gear front bearing snap ring (Fig. 19). (5) Loosen gear case by tapping it away from inter- mediate plate with rubber mallet (Fig. 20). (6) Remove gear case from geartrain and inter

Page 1419 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (4) Remove fifth gear snap ring (Fig. 25). Retain snap ring for assembly reference. It is a select fit component. (5) Remove E-ring that secures reverse shift arm to fork (Fig. 26). Fig. 24 Mounting I

Page 1420 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (6) Remove bolts attaching reverse shift arm bracket to intermediate plate. Then remove bracket (Fig. 27). (7) Remove reverse shift arm and shoe (Fig. 28). (8) Remove fifth gear shift fork set screw (

Page 1421 of 2198

JEEP CHEROKEE 1995 Service Repair Manual Fig. 32 Loosening Fifth Spline Gear Fig. 33 Fifth Spline Gear Removal Fig. 34 Fifth Gear Synchro Ring Removal Fig. 35 Counter Fifth Gear And Synchro Assembly Removal Fig. 36 Fifth Gear Thrust Ring Rem

Page 1422 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (19) Remove bolts attaching output shaft rear bearing retainer to intermediate plate (Fig. 38). (20) Remove rear bearing retainer (Fig. 39). (21) Remove reverse gear and shaft (Fig. 40). SHIFT RAIL AN

Page 1423 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (1) Remove fifth gear shift rail (Fig. 41). Catch lock ball in your hand as rail comes out of intermediate plate. (2) Remove 1-2 and 3-4 shift rail C-rings with two screwdrivers of equal size and leng

Page 1424 of 2198

JEEP CHEROKEE 1995 Service Repair Manual (7) Remove 1-2 shift rail interlock pin from shift rail (Fig. 47). (8) Remove 1-2 shift rail interlock plug from inter- mediate plate (Fig. 48). (9) Lift reverse shift fork upward and remove fifth gea
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