1995 JEEP CHEROKEE Service Repair Manual

Page 1617 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (5) Support sun gear on wood block (Fig. 6). Then
remove first sun gear snap ring and separate drum
from gear.
(6) Remove remaining snap ring from sun gear
(Fig. 7).
(7) Measure inside diameter of sun

Page 1618 of 2198

JEEP CHEROKEE 1995  Service Repair Manual SECOND BRAKE OVERHAUL
BRAKE DISASSEMBLY
(1) Remove second brake drum from output shaft
(Fig. 2).
(2) Set output shaft assembly aside for overhaul.
Refer to Rear Planetary Gear and Output Shaft
Overhau

Page 1619 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (4) Compress piston return springs with shop press
and tool 7538. Then remove piston snap ring (Fig. 4).
(5) Remove compressor tool and remove spring re-
tainer and return springs.
(6) Remove second b

Page 1620 of 2198

JEEP CHEROKEE 1995  Service Repair Manual SECOND BRAKE ASSEMBLY
(1) Lubricate and install new O-rings on brake pis-
ton. Then install brake piston in drum.
(2) Install return springs and retainer on brake
piston.
(3) Compress return springs w

Page 1621 of 2198

JEEP CHEROKEE 1995  Service Repair Manual REAR PLANETARY, NO. 2 ONE-WAY CLUTCH AND OUTPUT SHAFT OVERHAUL
PLANETARY/BRAKE PACK/OUTPUT SHAFT
DISASSEMBLY
(1) Remove output shaft from gear assembly (Fig.
2).
(2) Remove and discard shaft seal ring

Page 1622 of 2198

JEEP CHEROKEE 1995  Service Repair Manual Race should turn freely counterclockwise, but lock
when turned clockwise. Replace one-way clutch if
necessary.
(7) Remove clutch inner race from planetary gear
(Fig. 7).
(8) Remove clutch snap ring an

Page 1623 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (12) Inspect and replace any worn or damaged
planetary gear components.
ASSEMBLING REAR PLANETARY, BRAKE
PACK, CLUTCH AND SHAFT
(1) Install hub and snap ring in ring gear (Fig. 11)
(2) Identify ring g

Page 1624 of 2198

JEEP CHEROKEE 1995  Service Repair Manual (9) Assemble clutch discs and clutch plates (Fig. 4).
Sequence is disc first, then a plate. Use seven discs
and plates in a 6-cyl. transmission.
(10) Install brake pack on planetary gear (Fig. 4).
(11