AW-4 AUTOMATIC TRANSMISSION
CONTENTS
page page
AW-4 AUTOMATIC TRANSMISSION........ 165
AW-4 IN-VEHICLE SERVICE.............. 182
AW-4 TRANSMISSION DIAGNOSIS......... 176
AW-4 TRANSMISSION OVERHAUL......... 201AW-4 TRANSMISSION REMOVAL AND
INSTALLATION....................... 198
GENERAL INFORMATION................ 165
GENERAL INFORMATION
INDEX
page page
Components and Operation................. 166
Description............................. 165
First/Second/Third/Reverse Components....... 168
Fourth Gear Overdrive Components.......... 167
Geartrain Operation and Application Charts..... 169Hydraulic System........................ 169
Recommended Fluid and Capacity........... 166
Torque Converter........................ 167
Transmission Identification.................. 166
Transmission Ranges and Shift Lever Positions . . 166
DESCRIPTION
AW-4 Transmission Overhaul
The AW-4 is a 4-speed, electronically controlled au-
tomatic transmission (Fig. 1). The AW-4 is used in XJ
models with a 4.0L engine.
Running gear consists of an oil pump, planetary
gear sets, clutch and brake units, hydraulic accumu-
lators, a valve body with electrical solenoids and a
transmission control module (TCM). Cables are usedfor shift and throttle pressure control. A park/neutral
position switch permits engine starting in Park and
Neutral range only.
The valve body solenoids are controlled by signals
from the transmission control module (TCM). Signal
sequence is determined by vehicle speed and throttle
position.
Fourth gear is an 0.75:1 ratio overdrive range.
First, second, third and reverse gear are conventional
Fig. 1 AW-4 Automatic Transmission
JAW-4 AUTOMATIC TRANSMISSION 21 - 165
CONTENTS; INSTRUMENT PANEL AND
GAUGESÐXJ........................8E-24
CONTENTS; LAMPS...................8L-19
CONTINUITY (LEFT POSITION), POWER
MIRROR SWITCH.....................8T-3
CONTINUITY, POWER SEAT SWITCH......8R-2
CONTINUITY (RIGHT POSITION), POWER
MIRROR SWITCH.....................8T-3
CONTINUITY TESTS, IGNITION SWITCH . . . 8D-30
CONTROL AND DISPLAY SYMBOLS,
INTERNATIONAL VEHICLE.............Intro.-5
CONTROL AND DISPLAY SYMBOLS,
VEHICLE.........................Intro.-10
CONTROL CABLES, VENT DOOR.........24-32
CONTROL DIAGNOSTIC TROUBLE CODE,
SPEED..............................8H-5
CONTROL, FUEL PUMP ELECTRICAL......14-5
CONTROL (IAC) MOTOR, IDLE AIR; FUEL
SYSTEM............................14-62
CONTROL (IAC) MOTOR, IDLE AIR;
FUEL/IGNITION (XJ)................8W-30-2
CONTROL (IAC) MOTOR, IDLE AIR;
FUEL/IGNITION (YJ)................8W-30-2
CONTROL (IAC) MOTOR, IDLE AIR;
FUEL/IGNITION (XJ-RHD)............8W-30-2
CONTROL (IAC) MOTORÐPCM OUTPUT,
IDLE AIR...........................14-27
CONTROL INFORMATION (VECI) LABEL,
VEHICLE EMISSION....................25-1
CONTROL MODULE (PCM) 60-WAY
CONNECTOR, POWERTRAIN............14-40
CONTROL MODULE (PCM),
POWERTRAIN; EMISSION CONTROL
SYSTEMS...........................25-7
CONTROL MODULE (PCM),
POWERTRAIN; FUEL SYSTEM......14-20,14-64
CONTROL MODULE (PCM),
POWERTRAIN; IGNITION SYSTEMS......8D-11,
8D-23,8D-5
CONTROL MODULE, POWERTRAIN . . . 8H-1,8H-7
CONTROL MODULE (TCM) SERVICE,
TRANSMISSION.....................21-183
CONTROL MODULE, TRANSMISSION;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
CONTROL MODULEÐ4.0L ENGINE ONLY,
TRANSMISSION; TRANSMISSION
CONTROLS (XJ)...................8W-31-1
CONTROL MOTOR TEST, IDLE AIR.......14-49
CONTROL PANEL LAMP, ACCESSORY
LAMP AND HEATER; INTERIOR
LIGHTING (YJ)....................8W-44-1
CONTROL REPLACEMENT, HEATER.......24-32
CONTROL REPLACEMENT, HEATER AND
A/C................................24-23
CONTROL SERVO REMOVE/INSTALL,
SPEED..............................8H-9
CONTROL SERVO, SPEED..........8H-1,8H-6
CONTROL SWITCH REMOVE/INSTALL,
SPEED..............................8H-9
CONTROL SWITCH, SPEED.........8H-1,8H-6
CONTROL SYSTEM, EMISSION...........0-20
CONTROL SYSTEM, EVAP
(EVAPORATION)......................25-4
CONTROL SYSTEM MAINTENANCE,
EMISSION............................0-4
CONTROL THERMOSTAT, TEMPERATURE . . 24-34
CONTROL, THERMOSTATIC.............24-16
CONTROL UNIT (ECU), ELECTRONIC......5-34
CONTROL UNIT (HCU), HYDRAULIC.......5-33
CONTROL UNIT, HYDRAULIC; ANTI-LOCK
BRAKES (XJ)......................8W-32-2
CONTROL UNIT, HYDRAULIC; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-2
CONTROL UNIT, HYDRAULIC; ANTI-LOCK
BRAKES (YJ)......................8W-32-2
CONTROL VALVE FITTING O-RING SEAL,
FLOW..............................19-14
CONTROL, VEHICLE SPEED; VEHICLE
SPEED CONTROL (XJ)..............8W-33-1
CONTROL, VEHICLE SPEED; VEHICLE
SPEED CONTROL (XJ-RHD)..........8W-33-1
CONTROLÐPCM INPUT, SPEED
.........14-25
CONTROLÐPCM OUTPUT, SPEED
.......14-29
CONTROLS AND COMPONENTS,
TRANSMISSION
......................21-67
CONTROLS, EMISSION
.................25-4
CONTROLSÐPCM INPUT, AIR
CONDITIONING (A/C)
..................14-21CONTROLSÐXJ VEHICLES, AIR
CONDITIONING......................24-15
CONTROLSÐYJ VEHICLES, AIR
CONDITIONING......................24-16
CONVERSION FORMULAS AND
EQUIVALENT VALUES...............Intro.-11
CONVERSION, METRIC..............Intro.-16
CONVERSION, METRIC AND ENGLISH/
SAE .............................Intro.-11
CONVERTER, CATALYTIC............11-1,11-4
CONVERTER CLUTCH RELAY TEST,
TORQUE............................14-48
CONVERTER CLUTCH RELAY, TORQUE....14-65
CONVERTER CLUTCH RELAYÐPCM
OUTPUT, TORQUE....................14-29
CONVERTER CLUTCH (TCC) SOLENOID
AND RELAY, TORQUE; FUEL/IGNITION
(XJ).............................8W-30-4
CONVERTER CLUTCH (TCC) SOLENOID
AND RELAY, TORQUE; TRANSMISSION
CONTROLS (YJ)...................8W-31-1
CONVERTER CLUTCH (TCC) SOLENOID
AND RELAYÐ2.5L ENGINE ONLY,
TORQUE; TRANSMISSION CONTROLS
(XJ).............................8W-31-1
CONVERTER DIAGNOSIS, TORQUE . 21-86,21-87,
21-88
CONVERTER HOUSING LEAK DIAGNOSIS . . 21-75
CONVERTER INSTALLATION,
TRANSMISSION.....................21-117
CONVERTER INSTALLATION,
TRANSMISSION AND TORQUE.........21-199
CONVERTER REMOVAL, TRANSMISSION . 21-115
CONVERTER REMOVAL, TRANSMISSION
AND TORQUE......................21-198
CONVERTER STALL TEST..............21-74
CONVERTER STALL TEST, TORQUE.....21-178
CONVERTER STATOR CLUTCH
INSPECTION, TORQUE................21-199
CONVERTER, TORQUE...........21-167,21-67
CONVERTERÐPUMP SEALÐDRIVE
PLATE SERVICE.....................21-116
CONVERTOR, CATALYTIC................25-1
COOLANT............................7-20
COOLANT RESERVE/OVERFLOW SYSTEM . . 7-24
COOLANT ROUTING, SYSTEM.............7-1
COOLANT TEMPERATURE GAUGE,
ENGINE; INSTRUMENT CLUSTER (XJ) . . 8W-40-1
COOLANT TEMPERATURE SENSOR.......25-7
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL SYSTEM................14-60
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL/IGNITION (XJ).........8W-30-3
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL/IGNITION (YJ).........8W-30-3
COOLANT TEMPERATURE SENSOR,
ENGINE; IGNITION SYSTEMS.......8D-19,8D-5
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL/IGNITION (XJ-RHD).....8W-30-3
COOLANT TEMPERATURE SENSOR TEST,
ENGINE; FUEL SYSTEM................14-46
COOLANT TEMPERATURE SENSOR TEST,
ENGINE; IGNITION SYSTEMS............8D-9
COOLANT TEMPERATURE SENSORÐ
PCM INPUT, ENGINE
..................14-23
COOLANT TEMPERATURE WARNING
LAMP, ENGINE; INSTRUMENT
CLUSTER (XJ)
.....................8W-40-1
COOLANT TEMPERATURE WARNING
LAMP, ENGINE; INSTRUMENT
CLUSTER (XJ-RHD)
................8W-40-1
COOLER FLOW TESTING,
TRANSMISSION
.....................21-113
COOLER LINE AND FITTING SERVICE,
TRANSMISSION
.....................21-111
COOLER LINE FITTINGS, TRANSMISSION
. 21-197
COOLER REVERSE FLUSHING,
TRANSMISSION
.....................21-114
COOLER SERVICE, TRANSMISSION
.....21-196
COOLERS, TRANSMISSION OIL
..........7-36
COOLING FANÐXJ MODELS WITH 4.0L
6-CYLINDER ENGINE, AUXILIARY
ELECTRIC
...........................7-35
COOLING SYSTEM; COOLING SYSTEM
......7-1
COOLING SYSTEM; HEATING AND AIR
CONDITIONING
......................24-10
COOLING SYSTEM CAPACITIES
..........7-45COOLING SYSTEM CLEANING/REVERSE
FLUSHING...........................7-22
COOLING SYSTEM COMPONENTS.........7-1
COOLING SYSTEM DIAGNOSIS............7-6
COOLING SYSTEM, DRAINING...........7-21
COOLING SYSTEM, ENGINE.............0-18
COOLING SYSTEM FANS................7-32
COOLING SYSTEM FOR LEAKS, TESTING . . . 7-22
COOLING SYSTEM HOSES..............7-32
COOLING SYSTEM, REFILLING...........7-21
CORE AND HOUSING, HEATER..........24-33
CORE, HEATER......................24-26
COURTESY LAMPS AND DOME LAMP,
CARGO LAMP; INTERIOR LIGHTING
(XJ).............................8W-44-1
COURTESY LAMPS AND DOME LAMPS;
INTERIOR LIGHTING (YJ)............8W-44-1
COURTESY LAMPS, READING...........8C-1
COVER AND DISC INSTALLATION,
CLUTCH.............................6-10
COVER AND DISC REMOVAL, CLUTCH.....6-10
COVER AND DISC RUNOUT, CLUTCH.......6-3
COVER AND FRAMEÐXJ, BUCKET
SEATBACK..........................23-81
COVER, ENGINE CYLINDER HEAD....9-22,9-64
COVER, FRAME CROSSMEMBER........13-16
COVER OIL SEAL REPLACEMENT,
TIMING CASE....................9-30,9-73
COVER REPLACEMENT, PITMAN SHAFT
AND SIDE..........................19-28
COVER, TIMING CASE..............9-31,9-72
COVERÐXJ, BUCKET SEAT CUSHION....23-81
COVERÐXJ, PARKING BRAKE HANDLE . . . 23-94
COVERÐXJ, REAR SEAT CUSHION......23-82
COVERÐXJ, REAR SEATBACK..........23-84
COVERSÐXJ, B/C-PILLAR AND
LIFTGATE PILLAR TRIM...............23-88
COWL GRILLE AND SCREENÐXJ........23-12
COWL GRILLE AND SCREENÐYJ.......23-109
COWL WEATHERSTRIP SEAL/
CROSSMEMBER AIR DEFLECTORÐXJ....23-11
COWL WEATHERSTRIP SEALÐYJ......23-109
CRANKCASE VENTILATION SYSTEM;
EMISSION CONTROL SYSTEMS..........25-5
CRANKCASE VENTILATION SYSTEM;
LUBRICATION AND MAINTENANCE........0-19
CRANKING SPECIFICATIONS, 2.5L
STARTING SYSTEM COLD..............8A-23
CRANKING SPECIFICATIONS, 4.0L
STARTING SYSTEM COLD..............8A-23
CRANKSHAFT MAIN BEARINGS......9-45,9-87
CRANKSHAFT POSITION SENSOR; FUEL
SYSTEM............................14-60
CRANKSHAFT POSITION SENSOR;
FUEL/IGNITION (XJ)................8W-30-3
CRANKSHAFT POSITION SENSOR;
FUEL/IGNITION (YJ)................8W-30-3
CRANKSHAFT POSITION SENSOR;
IGNITION SYSTEMS..............8D-17,8D-3
CRANKSHAFT POSITION SENSOR;
FUEL/IGNITION (XJ-RHD)............8W-30-3
CRANKSHAFT POSITION SENSOR TEST;
FUEL SYSTEM.......................14-47
CRANKSHAFT POSITION SENSOR TEST;
IGNITION SYSTEMS...................8D-7
CRANKSHAFT POSITION SENSORÐPCM
INPUT.............................14-22
CROSSMEMBER COVER, FRAME........13-16
CROSSMEMBERÐXJ, RADIATOR
SUPPORT...........................23-6
CUSHION AND COVERÐXJ, BUCKET
SEAT ..............................23-81
CUSHION COVERÐXJ, REAR SEAT......23-82
CUSHIONÐXJ, REAR SEAT.............23-82
CUT-OFF SWITCH, LOW-PRESSURE
HIGH-PRESSURE................24-15,24-16
CYCLING CLUTCH SWITCH, FIN
SENSING......................24-15,24-31
CYLINDER AND COMBINATION VALVE
INSTALLATION (WITH ABS), MASTER.....5-20
CYLINDER AND COMBINATION VALVE
REMOVAL (WITH ABS), MASTER.........5-17
CYLINDER BENCH BLEEDING, MASTER
....5-21
CYLINDER BLOCK
.................9-49,9-91
CYLINDER BORES, HONING
..............9-2
CYLINDER, CLUTCH MASTER
............0-22
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST
........................9-6
6 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
ENTRY MODULE REMOVE/INSTALL,
KEYLESS...........................8P-10
ENTRY RECEIVER, KEYLESS.............8C-1
ENTRY RECEIVERÐXJ, KEYLESS........23-93
ENTRY TRANSMITTER, KEYLESS . 8P-1,8P-7,8P-8
EQUIPMENT, REFRIGERANT.............24-7
EQUIVALENT VALUES, CONVERSION
FORMULAS.......................Intro.-11
EVACUATING REFRIGERANT SYSTEM.....24-11
EVAP CANISTER..................25-4,25-7
EVAP (EVAPORATION) CONTROL
SYSTEM............................25-4
EVAPORATIVE HOUSING
COMPONENTSÐYJ....................24-6
EVAPORATOR AND HOUSING...........24-35
EVAPORATOR COIL...................24-30
EVAPORATOR/BLOWER HOUSING........24-29
EXHAUST GAS RECIRCULATION (EGR)
SYSTEM............................25-1
EXHAUST GRILLEÐXJ, AIR............23-25
EXHAUST HEAT SHIELDS...............11-1
EXHAUST MANIFOLDÐ2.5L ENGINE,
ENGINE.............................11-7
EXHAUST MANIFOLDÐ4.0L ENGINE,
ENGINE.............................11-7
EXHAUST PIPEÐXJ VEHICLES...........11-3
EXHAUST PIPEÐYJ VEHICLES...........11-4
EXHAUST SYSTEM; EXHAUST SYSTEM
AND INTAKE MANIFOLD................11-1
EXHAUST SYSTEM; LUBRICATION AND
MAINTENANCE.......................0-21
EXHAUST SYSTEM DIAGNOSIS..........11-2
EXHAUST TAILPIPEÐXJ VEHICLES,
MUFFLER............................11-5
EXHAUST TAILPIPEÐYJ VEHICLES,
MUFFLER............................11-6
EXPANSION VALVE..............24-31,24-35
EXTENDED IDLE SWITCH; FUEL/
IGNITION (XJ).....................8W-30-5
EXTENDED IDLE SWITCH TEST..........14-48
EXTENDED IDLE SWITCHÐPCM INPUT . . . 14-23
EXTENSIONÐXJ, QUARTER TRIM PANEL . 23-87
EXTERIOR COMPONENTS.........23-104,23-3
EXTERIOR LAMPSÐXJ................8L-18
EXTERIOR LAMPSÐYJ................8L-32
EXTERIOR MOLDINGSÐXJ, DOOR
WINDOW...........................23-54
EXTERIOR NAMEPLATES (ADHESIVE-
BACKED)ÐYJ......................23-120
EXTERIOR NAMEPLATESÐXJ...........23-26
EXTERNAL HANDLEÐXJ, DOOR.........23-48
EXTERNAL MIRRORSÐXJ.............23-27
EXTERNAL RELEASE HANDLEÐYJ,
FULL-METAL DOOR LATCH............23-140
EXTERNAL SPARE/WHEEL TIRE
CARRIERÐYJ......................23-133
(EXTERNAL)ÐYJ, HALF METAL DOOR
MIRROR..........................23-121
EYE BUSHING REPLACEMENT, LEAF
SPRING; FRONT SUSPENSION AND
AXLE...............................2-17
EYE BUSHING REPLACEMENT, LEAF
SPRING; REAR SUSPENSION AND
AXLES............................3-5,3-7
FAN RELAY AND MOTOR, RADIATOR;
AIR CONDITIONING/HEATER (XJ)......8W-42-2
FAN RELAY AND MOTOR, RADIATOR;
AIR CONDITIONING/HEATER (XJ-RHD) . . 8W-42-2
FAN RELAYÐPCM OUTPUT, RADIATOR . . . 14-28
FANÐXJ MODELS WITH 4.0L
6-CYLINDER ENGINE, AUXILIARY
ELECTRIC COOLING...................7-35
FANS, COOLING SYSTEM...............7-32
FEED, BATTERY; FUEL/IGNITION (XJ) . . . 8W-30-1
FEED, BATTERY; FUEL/IGNITION (YJ) . . . 8W-30-2
FEED, BATTERY; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
FEED, IGNITION; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
FENDER FLAREÐYJ.................23-114
FENDER INNER SPLASH SHIELDSÐYJ . . 23-116
FENDER SPLASH APRONSÐYJ........23-115
FENDERÐXJ, FRONT
.................23-14
FENDERSÐYJ
......................23-110
FIELDÐPCM OUTPUT, GENERATOR
......14-27
FILL LEVEL, TRANSFER CASE
LUBRICANT
........................21-284
FILLER DOOR BUMPERSÐXJ, FUEL
.....23-27FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES, FUEL......................13-4
FILLER NOZZLE/TUBEÐXJ, FUEL........23-26
FILLER PROTECTOR/NOZZLEÐYJ, FUEL . 23-121
FILLER TUBE CAP, FUEL TANK;
EMISSION CONTROL SYSTEMS......25-4,25-7
FILLER TUBE CAP, FUEL TANK; FUEL
SYSTEM............................14-13
FILLER TUBE, NO-LEAD FUEL TANK......14-13
FILTER DRIERÐ2.5L ENGINES,
CONDENSER........................24-27
FILTER DRIERÐ4.0L ENGINES..........24-28
FILTER, ENGINE OIL...................0-17
FILTER, FUEL; FUEL SYSTEM.......14-60,14-9
FILTER, FUEL; LUBRICATION AND
MAINTENANCE.......................0-19
FILTER REPLACEMENT, ENGINE OIL
CHANGE............................0-16
FILTER REPLACEMENT, FLUID..........21-99
FILTER REPLACEMENT, OIL............21-103
FIN SENSING CYCLING CLUTCH SWITCH . 24-15,
24-31
FINAL ASSEMBLY; FRONT SUSPENSION
AND AXLE...........................2-46
FINAL ASSEMBLY; REAR SUSPENSION
AND AXLES..........................3-29
FIRING ORDERÐ2.5L 4-CYLINDER
ENGINE, ENGINE.....................8D-32
FIRING ORDERÐ4.0L 6-CYLINDER
ENGINE, ENGINE.....................8D-32
FIRST-REVERSE BRAKE PISTON AND
TRANSMISSION CASE OVERHAUL......21-247
FIRST/SECOND/THIRD/REVERSE
COMPONENTS......................21-168
FITTING CHART, CONNECTING ROD
BEARING........................9-41,9-83
FITTING CHART, MAIN BEARING......9-48,9-90
FITTING O-RING SEAL, FLOW CONTROL
VALVE .............................19-14
FITTING SERVICE, TRANSMISSION
COOLER LINE......................21-111
FITTINGS, TRANSMISSION COOLER LINE . 21-197
FLAREÐYJ, FENDER.................23-114
FLARES AND LINERSÐXJ, REAR
WHEELHOUSE.......................23-19
FLASHER, COMBINATION; TURN
SIGNALS (XJ).....................8W-52-1
FLASHERS, HAZARD; TURN SIGNALS
(XJ).............................8W-52-1
FLASHERS, HAZARD; TURN SIGNALS
(XJ-RHD).........................8W-52-1
FLASHERS, HAZARD; TURN SIGNALS
(YJ).............................8W-52-1
FLOOR BRACKETSÐXJ, SPARE
TIRE/WHEEL HOLDDOWN..............23-98
FLOOR CONSOLEÐXJ, FULL...........23-95
FLOOR CONSOLESÐYJ...............23-155
FLOOR MATSÐXJ, CARPETS...........23-99
FLOOR SHIFTÐXJ, MINI-CONSOLE WITH . 23-94
FLOW CONTROL VALVE FITTING O-RING
SEAL..............................19-14
FLOW TESTING, TRANSMISSION
COOLER...........................21-113
FLUID AND FILTER REPLACEMENT.......21-99
FLUID CAPACITIES.....................0-3
FLUID, CLUTCH LINKAGE................6-1
FLUID CONTAMINATION, BRAKE.......5-10,5-7
FLUID LEVEL AND CONDITION,
CHECKING.........................21-182
FLUID LEVEL, BRAKE..................5-10
FLUID LEVEL CHECK.............21-70,21-99
FLUID LEVEL, CLUTCH.................6-14
FLUID, RECOMMENDED BRAKE..........5-10
FLUID WARNING LAMP, LOW WASHER;
INSTRUMENT CLUSTER (XJ).........8W-40-2
FLUID WARNING LAMP, LOW WASHER;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
FLUID/FILTER CHANGE, REFILLING
AFTER OVERHAUL OR..........21-100,21-182
FLUID/LUBRICANTS/CLEANING
SOLVENTS, BRAKE
.....................5-2
FLUIDÐBRAKE BLEEDINGÐ
BRAKELINES AND HOSES, BRAKE
........5-10
FLUSHING, COOLING SYSTEM
CLEANING/REVERSE
...................7-22
FLUSHING, TRANSMISSION COOLER
REVERSE
..........................21-114
FLYWHEEL RUNOUT
....................6-3FLYWHEEL SERVICE...................6-16
FOG LAMP DIAGNOSIS............8L-21,8L-3
FOG LAMP REPLACEMENTÐXJ..........8L-9
FOG LAMP REPLACEMENTÐYJ.........8L-25
FOG LAMP SWITCH REPLACEMENTÐXJ . . 8L-10
FOG LAMP SWITCH REPLACEMENTÐYJ . . 8L-26
FOG LAMPS; FRONT LIGHTING (XJ) . . . 8W-50-1
FOG LAMPS; FRONT LIGHTING (XJ-RHD) . 8W-50-2
FOG LAMPS; FRONT LIGHTING (YJ) . . . 8W-50-1
FOG LAMPSÐXJ......................8L-7
FOG LAMPSÐYJ.....................8L-23
FORM-IN-PLACE GASKETS...............9-1
FORMULAS AND EQUIVALENT VALUES,
CONVERSION.....................Intro.-11
FORWARD CLUTCH OVERHAUL........21-232
FOURTH GEAR OVERDRIVE
COMPONENTS......................21-167
FOUR-WHEEL DRIVE (4WD) SWITCH;
INSTRUMENT CLUSTER (XJ-RHD).....8W-40-2
FOUR-WHEEL DRIVE (4WD) SWITCH;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
FOUR-WHEEL-DRIVE VEHICLE TOWING....0-12
FRAME.........................13-10,13-1
FRAME CROSSMEMBER COVER.........13-16
FRAME DIMENSIONS.............13-13,13-1
FRAME GLASS CHANNEL
REPLACEMENTÐYJ, DOOR...........23-142
FRAME REPAIRS......................13-13
FRAME STRAIGHTENING...............13-13
FRAME WEATHERSTRIP SEALÐYJ,
WINDSHIELD.......................23-146
FRAMEÐXJ, BUCKET SEATBACK COVER . . 23-81
FRAMEÐYJ, WINDSHIELD............23-145
FREQUENCY INTERFERENCE, RADIO......8F-5
FRESH AIR DOOR VACUUM MOTOR......24-34
FRESH AIR INTAKE DUCT..............24-34
FRONT AND REAR AXLES...............0-24
FRONT AXLE, MODEL 30...............2-49
FRONT BUCKET SEATSÐXJ............23-81
FRONT BUMPER.................13-16,13-5
FRONT CABLE REPLACEMENT (YJ),
PARKING BRAKE......................5-67
FRONT CARPET/MATÐXJ..............23-99
FRONT CLUTCH OVERHAUL...........21-134
FRONT DOOR SPACER BLOCKSÐTWO-
DOOR VEHICLES.....................23-53
FRONT DOOR WINDOW GLASS
REGULATORÐXJ....................23-42
FRONT DOOR WINDOW GLASSÐXJ.....23-43
FRONT DRIVE AXLE....................2-3
FRONT FENDERÐXJ..................23-14
FRONT INNER SCUFF PLATE/COWL SIDE
TRIM PANELÐXJ....................23-86
FRONT PARK/TURN SIGNAL LAMP BULB
REPLACEMENTÐXJ...................8L-9
FRONT PARK/TURN SIGNAL LAMP BULB
REPLACEMENTÐYJ..................8L-25
FRONT PLANETARY GEAR OVERHAUL . . . 21-237
FRONT SERVO AND BAND OVERHAUL . . . 21-146
FRONT SHOULDER BELT/BUCKLEÐXJ....23-90
FRONT SHOULDER BELTSÐYJ.........23-154
FRONT SKID PLATE
....................13-1
FRONT SUSPENSION
...................2-1
FRONT SUSPENSION COMPONENTS, XJ
. . . 2-49
FRONT SUSPENSION COMPONENTS, YJ
. . . 2-49
FRONT SUSPENSION, XJ
...............2-11
FRONT SUSPENSION, YJ
...............2-15
FRONT TOW HOOKS
...................13-7
FRONT WHEEL ALIGNMENT
..............2-5
FRONT WHEEL BEARINGS
..............0-28
FRONT WHEEL SENSOR INSTALLATION
....5-38
FRONT WHEEL SENSOR REMOVAL
.......5-38
FUEL DELIVERY SYSTEM
...............14-3
FUEL FILLER DOOR BUMPERSÐXJ
......23-27
FUEL FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES
...........................13-4
FUEL FILLER NOZZLE/TUBEÐXJ
........23-26
FUEL FILLER PROTECTOR/NOZZLEÐYJ
. . 23-121
FUEL FILTER; FUEL SYSTEM
........14-60,14-9
FUEL FILTER; LUBRICATION AND
MAINTENANCE
.......................0-19
FUEL GAUGE; INSTRUMENT CLUSTER
(XJ)
.............................8W-40-1
FUEL GAUGE; INSTRUMENT CLUSTER
(XJ-RHD)
.........................8W-40-1
FUEL GAUGE SENDING UNIT
...........14-16
10 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
FUEL INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM OPERATION,
MULTI-PORT........................14-19
FUEL INJECTION (MFI)ÐCOMPONENT
REMOVAL/INSTALLATION, MULTI-PORT . . . 14-58
FUEL INJECTION (MFI)ÐGENERAL
DIAGNOSIS, MULTI-PORT..............14-35
FUEL INJECTOR......................14-60
FUEL INJECTOR TEST.................14-51
FUEL INJECTORS; FUEL/IGNITION (XJ) . 8W-30-1
FUEL INJECTORS; FUEL/IGNITION (YJ) . 8W-30-2
FUEL INJECTORS; FUEL/IGNITION
(XJ-RHD).........................8W-30-1
FUEL INJECTORSÐPCM OUTPUT........14-27
FUEL PRESSURE LEAK DOWN TEST......14-8
FUEL PRESSURE REGULATOR.....14-33,14-61
FUEL PRESSURE RELEASE PROCEDURE . . . 14-6
FUEL PUMP CAPACITY TEST............14-7
FUEL PUMP ELECTRICAL CONTROL.......14-5
FUEL PUMP MODULE; FUEL SYSTEM....14-61,
14-3
FUEL PUMP MODULE; FUEL/IGNITION
(XJ).............................8W-30-2
FUEL PUMP MODULE; FUEL/IGNITION
(YJ).............................8W-30-2
FUEL PUMP MODULE; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
FUEL PUMP RELAY; FUEL SYSTEM......14-61
FUEL PUMP RELAY; FUEL/IGNITION
(XJ).............................8W-30-2
FUEL PUMP RELAY; FUEL/IGNITION
(YJ).............................8W-30-2
FUEL PUMP RELAY; FUEL/IGNITION
(XJ-RHD).........................8W-30-2
FUEL PUMP RELAY TESTING...........14-47
FUEL PUMP RELAYÐPCM OUTPUT......14-27
FUEL RAIL..........................14-33
FUEL RAIL ASSEMBLY................14-62
FUEL REQUIREMENTS...................0-1
FUEL SYSTEM.......................14-67
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE........................14-62
FUEL SYSTEM PRESSURE TEST.....14-51,14-6
FUEL TANK.........................14-13
FUEL TANK CAPACITIES..........14-13,14-67
FUEL TANK FILLER TUBE CAP;
EMISSION CONTROL SYSTEMS......25-4,25-7
FUEL TANK FILLER TUBE CAP; FUEL
SYSTEM............................14-13
FUEL TANK FILLER TUBE, NO-LEAD......14-13
FUEL TANK PRESSURE RELIEF/
ROLLOVER VALVE...............14-16,14-62
FUEL TANK SKID PLATE...........13-15,13-3
FUEL TANK SUPPORT STRAP............13-4
FUEL TANKS...................14-13,14-62
FUEL TUBES/LINES/HOSES AND CLAMPS . 14-62,
14-9
FUEL USAGE STATEMENT...............14-1
FUEL USAGE STATEMENTÐGAS
ENGINES............................0-19
FUEL WARNING LAMP, LOW;
INSTRUMENT CLUSTER (XJ).........8W-40-1
FULL FLOOR CONSOLEÐXJ............23-95
FULL-METAL DOOR ASSIST HANDLEÐ
YJ ...............................23-136
FULL-METAL DOOR HINGESÐYJ.......23-140
FULL-METAL DOOR KEY LOCK
CYLINDERÐYJ.....................23-139
FULL-METAL DOOR LATCH EXTERNAL
RELEASE HANDLEÐYJ...............23-140
FULL-METAL DOOR LATCH INSIDE
RELEASE AND LOCK HANDLEÐYJ......23-137
FULL-METAL DOOR LATCHÐYJ........23-140
FULL-METAL DOOR SERVICEÐYJ......23-142
FULL-METAL DOOR TRIM PANELÐYJ . . . 23-137
FULL-METAL DOOR VENT WINDOW
GLASSÐYJ........................23-137
FULL-METAL DOOR WATERDAMÐYJ....23-137
FULL-METAL DOOR WEATHERSTRIP
SEALSÐYJ
........................23-141
FULL-METAL DOOR WINDOW GLASS
REGULATOR HANDLEÐYJ
............23-136
FULL-METAL DOOR WINDOW GLASS
REGULATORÐYJ
...................23-138
FULL-METAL DOOR WINDOW
GLASSÐYJ
........................23-139
FUNCTION TROUBLE DIAGNOSISÐXJ,
HEADLAMP DELAY
...................8L-14FUSE, IGNITION-OFF DRAW.............8F-1
FUSE, IN-LINE........................8F-1
GAP, SPEED SENSOR AIR...............5-37
GARAGE DOOR OPENER STORAGE,
REMOTE............................8C-1
GAS RECIRCULATION (EGR) SYSTEM,
EXHAUST............................25-1
GASKET FAILURE DIAGNOSIS, ENGINE
CYLINDER HEAD.......................9-5
GASKETS, FORM-IN-PLACE...............9-1
GAUGE CLUSTER, 9 X 3.5 ..............8E-23
GAUGE CLUSTER (LHD), HIGH-LINE.......8E-9
GAUGE CLUSTER, LOW-LINE............8E-8
GAUGE, ENGINE COOLANT
TEMPERATURE; INSTRUMENT
CLUSTER (XJ).....................8W-40-1
GAUGE, FUEL; INSTRUMENT CLUSTER
(XJ).............................8W-40-1
GAUGE, FUEL; INSTRUMENT CLUSTER
(XJ-RHD).........................8W-40-1
GAUGE HOUSINGSÐYJ, INSTRUMENT
CLUSTER..........................23-151
GAUGE, OIL PRESSURE; INSTRUMENT
CLUSTER (XJ).....................8W-40-2
GAUGE PACKAGE CLUSTER.......8E-31,8E-43
GAUGE SENDING UNIT, FUEL...........14-16
GAUGE SET, MANIFOLD................24-7
GAUGES..............8E-24,8E-27,8E-2,8E-5
GAUGES, PRESSURE...................22-2
GAUGES REMOVE/INSTALL.........8E-17,8E-39
GAUGESÐYJ, INSTRUMENT PANEL......8E-24
GEAR ADJUSTMENTS IN VEHICLE.......19-39
GEAR ADJUSTMENTS ON BENCH........19-44
GEAR ADJUSTMENTS, STEERING........19-24
GEAR AND BEARING NOISE; FRONT
SUSPENSION AND AXLE................2-18
GEAR AND BEARING NOISE; REAR
SUSPENSION AND AXLES................3-9
GEAR AND CLUTCH OVERHAUL,
OVERDRIVE PLANETARY..............21-218
GEAR AND NO. 1 ONE-WAY CLUTCH
OVERHAUL, SUN....................21-238
GEAR ASSEMBLY....................19-43
GEAR ASSEMBLY/INSTALLATION, PINION . . 2-42
GEAR CLEANING AND INSPECTION......19-42
GEAR DEPTH INFORMATION, PINION;
FRONT SUSPENSION AND AXLE..........2-39
GEAR DEPTH INFORMATION, PINION;
REAR SUSPENSION AND AXLES..........3-21
GEAR DEPTH VARIANCE, PINION; FRONT
SUSPENSION AND AXLE................2-40
GEAR DEPTH VARIANCE, PINION; REAR
SUSPENSION AND AXLES...........3-22,3-39
GEAR DISASSEMBLY..................19-39
GEAR DISASSEMBLY INFORMATION......19-26
GEAR LEAKAGE DIAGNOSIS............19-10
GEAR, MANUAL STEERING;
LUBRICATION AND MAINTENANCE........0-30
GEAR, MANUAL STEERING; STEERING . . . 19-37,
19-78
GEAR OVERDRIVE COMPONENTS,
FOURTH...........................21-167
GEAR OVERHAUL, FRONT PLANETARY . . . 21-237
GEAR OVERHAUL, GOVERNOR AND
PARK .............................21-127
GEAR, POWER STEERING..............19-78
GEAR RATIOS........................21-2
GEAR RATIOS, TRANSMISSION.........21-34
GEAR, RECIRCULATING BALL POWER
STEERING..........................19-21
GEAR REPLACEMENT, STEERING . . . 19-23,19-45
GEAR SERVICE, GOVERNOR AND PARK . . 21-105
GEAR SPECIFICATIONS, MANUAL
STEERING..........................19-46
GEAR SPECIFICATIONS, POWER
STEERING..........................19-36
GEAR, SPEED SENSOR ROTORÐ
SPEEDOMETER DRIVE...............21-193
GEAR TRAIN OVERHAUL, PLANETARY . . . 21-141
GEARS, RECIRCULATING-BALL POWER
STEERING
..........................19-74
GEARSHIFT CABLE/LINKAGE
ADJUSTMENT
.......................21-71
GEARTRAIN OPERATION AND
APPLICATION CHARTS
...............21-169
GENERAL BODY SERVICE INFORMATION
. . . 23-1
GENERAL DIAGNOSIS INFORMATION;
CLUTCH
..............................6-3GENERAL DIAGNOSIS INFORMATION;
TRANSMISSION AND TRANSFER CASE . . 21-176
GENERAL INFORMATION; AIR
CONDITIONING/HEATER (XJ).........8W-42-1
GENERAL INFORMATION; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-1
GENERAL INFORMATION; AIR
CONDITIONING/HEATER (YJ) . . 8W-42-1,8W-42-2
GENERAL INFORMATION; ANTI-LOCK
BRAKES (XJ)......................8W-32-1
GENERAL INFORMATION; ANTI-LOCK
BRAKES (XJ-RHD).................8W-32-1
GENERAL INFORMATION; ANTI-LOCK
BRAKES (YJ)......................8W-32-1
GENERAL INFORMATION; AUDIO
SYSTEMS............................8F-1
GENERAL INFORMATION; BATTERY/
STARTER/GENERATOR SERVICE . 8B-1,8B-4,8B-6
GENERAL INFORMATION; BATTERY/
STARTING/CHARGING SYSTEMS
DIAGNOSTICS . . . 8A-10,8A-11,8A-17,8A-22,8A-1,
8A-2
GENERAL INFORMATION; BRAKES . . . 5-22,5-45,
5-1,5-3,5-4
GENERAL INFORMATION; CHIME/BUZZER
WARNING SYSTEMS...................8U-1
GENERAL INFORMATION; CLUTCH.........6-1
GENERAL INFORMATION; CONNECTOR
LOCATIONS (XJ)...................8W-90-1
GENERAL INFORMATION; CONNECTOR
LOCATIONS (XJ-RHD)...............8W-90-1
GENERAL INFORMATION; CONNECTOR
LOCATIONS (YJ)...................8W-90-1
GENERAL INFORMATION; CONNECTOR
PIN OUTS (XJ)....................8W-80-1
GENERAL INFORMATION; CONNECTOR
PIN OUTS (XJ-RHD)................8W-80-1
GENERAL INFORMATION; CONNECTOR
PIN OUTS (YJ)....................8W-80-1
GENERAL INFORMATION; COOLING
SYSTEM.................7-38,7-44,7-45,7-1
GENERAL INFORMATION; EMISSION
CONTROL SYSTEMS...................25-1
GENERAL INFORMATION; ENGINES . . . 9-13,9-55,
9-5
GENERAL INFORMATION; EXHAUST
SYSTEM AND INTAKE MANIFOLD.........11-1
GENERAL INFORMATION; FRAME AND
BUMPERS......................13-10,13-1
GENERAL INFORMATION; FRONT
SUSPENSION AND AXLE..........2-18,2-1,2-5
GENERAL INFORMATION; FUEL SYSTEM . . 14-13,
14-17,14-19,14-35,14-67,14-1
GENERAL INFORMATION; FUSE/FUSE
BLOCK (XJ).......................8W-10-1
GENERAL INFORMATION; FUSE/FUSE
BLOCK (XJ-RHD)..................8W-10-1
GENERAL INFORMATION; GROUND
DISTRIBUTION (XJ)................8W-15-1
GENERAL INFORMATION; GROUND
DISTRIBUTION (XJ-RHD)............8W-15-1
GENERAL INFORMATION; GROUND
DISTRIBUTION (YJ)................8W-15-1
GENERAL INFORMATION; HEATING AND
AIR CONDITIONING....................24-1
GENERAL INFORMATION; HORNS........8G-1
GENERAL INFORMATION; IGNITION
SYSTEMS.......8D-17,8D-29,8D-32,8D-1,8D-6
GENERAL INFORMATION; INSTRUMENT
PANEL AND GAUGESÐXJ..........8E-24,8E-1
GENERAL INFORMATION; INTERIOR
LIGHTING (XJ)....................8W-44-1
GENERAL INFORMATION; INTERIOR
LIGHTING (XJ-RHD)................8W-44-1
GENERAL INFORMATION; INTERIOR
LIGHTING (YJ)....................8W-44-1
GENERAL INFORMATION; LAMPS . . 8L-18,8L-19,
8L-32,8L-1
GENERAL INFORMATION; LUBRICATION
AND MAINTENANCE
....................0-1
GENERAL INFORMATION; OVERHEAD
CONSOLE
...........................8C-1
GENERAL INFORMATION; POWER
DISTRIBUTION (XJ)
................8W-11-1
GENERAL INFORMATION; POWER
DISTRIBUTION (XJ-RHD)
............8W-11-1
GENERAL INFORMATION; POWER
DISTRIBUTION (YJ)
................8W-11-1
JINDEX 11
Description Group-Page Description Group-Page Description Group-Page
MULTI-FUNCTION SWITCH TESTING
PROCEDURESÐXJ....................8L-4
MULTI-PORT FUEL INJECTION
(MFI)ÐCOMPONENT DESCRIPTION/
SYSTEM OPERATION..................14-19
MULTI-PORT FUEL INJECTION
(MFI)ÐCOMPONENT REMOVAL/
INSTALLATION.......................14-58
MULTI-PORT FUEL INJECTION
(MFI)ÐGENERAL DIAGNOSIS...........14-35
NAMEPLATES (ADHESIVE-BACKED)ÐYJ,
EXTERIOR.........................23-120
NAMEPLATESÐXJ, EXTERIOR..........23-26
NEUTRAL SWITCH, PARK..............14-63
NO LUBRICATION, COMPONENTS
REQUIRING...........................0-2
NOISE DIAGNOSIS, 2.5L STARTER.......8A-16
NOISE DIAGNOSIS, STARTER...........8A-16
NOISE, GEAR AND BEARING; FRONT
SUSPENSION AND AXLE................2-18
NOISE, GEAR AND BEARING; REAR
SUSPENSION AND AXLES................3-9
NOISE OR VIBRATION, TIRE.............22-4
NOISE SUPPRESSION, RADIO............8F-2
NOISE/VIBRATION DIAGNOSIS, AXLE;
FRONT SUSPENSION AND AXLE..........2-18
NOISE/VIBRATION DIAGNOSIS, AXLE;
REAR SUSPENSION AND AXLES..........3-9
NO-LEAD FUEL TANK FILLER TUBE......14-13
NON-INTERMITTENT WIPE SWITCH
TESTING...........................8K-14
NON-TILT STEERING COLUMN............19-60
NORMAL BRAKING MODE, ABS
OPERATION IN.......................5-35
NORMAL OPERATING CONDITIONS........5-3
NOTATIONÐSAE AND METRIC, THREAD . Intro.-13
NOTES, CAUTIONS, AND WARNINGS;
WIRING DIAGRAMSÐGENERAL
INFORMATION (XJ)...................8W-1
NOZZLE AND DUCT, DEFROSTER........24-33
NOZZLE REMOVE/INSTALL, LIFTGATE
WASHER...........................8K-24
NOZZLE/TUBEÐXJ, FUEL FILLER........23-26
NP231 SERVICE DIAGNOSIS...........21-285
NP231 TRANSFER CASE........21-283,21-305
NP231 TRANSFER CASE, LEGEND......21-306
NP231/NP242 TORQUE SPECIFICATIONS . 21-344
NP242 SERVICE DIAGNOSIS...........21-308
NP242 TRANSFER CASE........21-307,21-331
NP242 TRANSFER CASE, LEGEND......21-332
NUMBER (VIN) DECODING, VEHICLE
IDENTIFICATION....................Intro.-4
NUMBER (VIN) PLATE, VEHICLE
IDENTIFICATION....................Intro.-4
NUT TIGHTENING, WHEEL..........5-54,5-59
NUT, WHEEL LUG....................22-12
(OHMS)ÐCOOLANT TEMPERATURE
SENSOR/MANIFOLD AIR
TEMPERATURE, SENSOR RESISTANCE
....14-46
OIL CHANGE AND FILTER
REPLACEMENT, ENGINE
................0-16
OIL COOLERS, TRANSMISSION
..........7-36
OIL, ENGINE
.........................0-15
OIL FILTER, ENGINE
...................0-17
OIL FILTER REPLACEMENT
............21-103
OIL PAN
........................9-36,9-77
OIL PRESSURE, ENGINE
.................9-7
OIL PRESSURE GAUGE
..............8W-40-2
OIL PRESSURE WARNING LAMP;
INSTRUMENT CLUSTER (XJ)
.........8W-40-2
OIL PRESSURE WARNING LAMP;
INSTRUMENT CLUSTER (XJ-RHD)
.....8W-40-1
OIL PUMP
.......................9-39,9-81
OIL PUMP OVERHAUL
.........21-131,21-216
OIL PUMP SEAL REPLACEMENT
........21-199
OIL PUMP WEAR LIMITS, AW-4
........21-338
OIL, REFRIGERANT
...................24-12
OIL SEAL REPLACEMENT, INNER AXLE
SHAFT
..............................2-35
OIL SEAL REPLACEMENT, TIMING CASE
COVER
..........................9-30,9-73
OIL SEALS, REAR MAIN
............9-49,9-89
OIL SEALS, VALVE SPRINGS
.............9-23
ON-BOARD DIAGNOSTIC SYSTEM,
USING; BATTERY/STARTING/CHARGING
SYSTEMS DIAGNOSTICS
...............8A-22ON-BOARD DIAGNOSTIC SYSTEM,
USING; VEHICLE SPEED CONTROL
SYSTEM............................8H-5
ON-BOARD DIAGNOSTICS.............8D-15
ON-BOARD DIAGNOSTICS (OBD);
COOLING SYSTEM.....................7-4
ON-BOARD DIAGNOSTICS (OBD); FUEL
SYSTEM............................14-51
ONLY, DAYTIME RUNNING LAMP (DRL)
MODULEÐCANADIAN VEHICLES;
FRONT LIGHTING (YJ)..............8W-50-2
ONLY, POWER STEERING PRESSURE
SWITCHÐ2.5L ENGINE................14-63
ONLY, TORQUE CONVERTER CLUTCH
(TCC) SOLENOID AND RELAYÐ2.5L
ENGINE; TRANSMISSION CONTROLS
(XJ).............................8W-31-1
ONLY, TRANSMISSION CONTROL
MODULEÐ4.0L ENGINE;
TRANSMISSION CONTROLS (XJ)......8W-31-1
OPENING PANEL (GOP)ÐXJ, GRILLE
AND GRILLE.........................23-3
OPENING WEATHERSTRIP SEALÐXJ,
LIFTGATE...........................23-64
OPENING WEATHERSTRIP SEALSÐXJ,
DOOR WINDOW GLASS AND DOOR......23-55
OPERATING SPECIFICATIONS, PUMP......19-3
OPERATION, ACCELERATION SWITCH.....5-37
OPERATION, AIR CONDITIONING; AIR
CONDITIONING/HEATER (XJ).........8W-42-2
OPERATION, AIR CONDITIONING; AIR
CONDITIONING/HEATER (XJ-RHD).....8W-42-2
OPERATION AND APPLICATION CHARTS,
GEARTRAIN........................21-169
OPERATION AND SERVICE, ABS..........5-33
OPERATION AND WEAR
COMPENSATION, CALIPER..............5-45
OPERATION, BRAKE WARNING LIGHT......5-5
OPERATION, CLUTCH...................6-2
OPERATION, COMPONENT
IDENTIFICATION/SYSTEM...............8D-1
OPERATION, ECU.....................5-37
OPERATION, HCU.....................5-36
OPERATION, HEATER AND A/C...........24-1
OPERATION IN ANTILOCK BRAKING
MODE, ABS..........................5-36
OPERATION IN NORMAL BRAKING
MODE, ABS..........................5-35
OPERATION, MULTI-PORT FUEL
INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM................14-19
OPERATION, PARKING BRAKE...........5-60
OPERATION, POWER BRAKE BOOSTER....5-23
OPERATION, POWER STEERING
PUMPÐINITIAL......................19-15
OPERATION, WHEEL SPEED SENSOR......5-37
ORDERÐ2.5L 4-CYLINDER ENGINE,
ENGINE FIRING......................8D-32
ORDERÐ4.0L 6-CYLINDER ENGINE,
ENGINE FIRING......................8D-32
O-RING SEAL, FLOW CONTROL VALVE
FITTING............................19-14
ORNAMENTATION, WHEEL..............22-6
OUTER SCUFF PLATESÐXJ............23-89
OUTLET VACUUM MOTOR
REPLACEMENT, HEATER/DEFROSTER/
INSTRUMENT PANEL..................24-26
OUTPUT, AIR CONDITIONING (A/C)
CLUTCH RELAYÐPCM................14-26
OUTPUT, AUTO SHUTDOWN (ASD)
RELAYÐPCM.......................14-26
OUTPUT, DATA LINK CONNECTORÐPCM . . 14-27
OUTPUT, EMR LAMPÐPCM
............14-27
OUTPUT, FUEL INJECTORSÐPCM
.......14-27
OUTPUT, FUEL PUMP RELAYÐPCM
......14-27
OUTPUT, GENERATOR FIELDÐPCM
......14-27
OUTPUT, GENERATOR LAMPÐPCM
......14-27
OUTPUT, IDLE AIR CONTROL (IAC)
MOTORÐPCM
.......................14-27
OUTPUT, IGNITION COILÐPCM
.........14-28
OUTPUT, MALFUNCTION INDICATOR
LAMPÐPCM
........................14-28
OUTPUT, RADIATOR FAN RELAYÐPCM
. . . 14-28
OUTPUT, SCI TRANSMITÐPCM
.........14-29
OUTPUT, SHIFT INDICATORÐPCM
.......14-29
OUTPUT, SPEED CONTROLÐPCM
.......14-29
OUTPUT, TACHOMETERÐPCM
..........14-29OUTPUT, TORQUE CONVERTER CLUTCH
RELAYÐPCM.......................14-29
OUTPUT VOLTAGE SPECIFICATIONS......8A-23
OUTS, TAKE; WIRING DIAGRAMSÐ
GENERAL INFORMATION (XJ)...........8W-2
OVERDRIVE COMPONENTS, FOURTH
GEAR.............................21-167
OVERDRIVE PLANETARY GEAR AND
CLUTCH OVERHAUL.................21-218
OVERDRIVE SUPPORT OVERHAUL......21-226
OVERHAUL, 30RH/32RH TRANSMISSION . 21-119
OVERHAUL (4-CYLINDER MODELS),
MASTER CYLINDER...................5-16
OVERHAUL, ADAPTER/EXTENSION
HOUSING INSPECTION AND PARK
LOCK COMPONENT..................21-127
OVERHAUL, AW-4 TRANSMISSION......21-201
OVERHAUL, DIFFERENTIAL..............3-46
OVERHAUL, DIRECT CLUTCH..........21-228
OVERHAUL, FIRST-REVERSE BRAKE
PISTON AND TRANSMISSION CASE.....21-247
OVERHAUL, FORWARD CLUTCH........21-232
OVERHAUL, FRONT CLUTCH...........21-134
OVERHAUL, FRONT PLANETARY GEAR . . . 21-237
OVERHAUL, GOVERNOR AND PARK
GEAR.............................21-127
OVERHAUL, MANUAL VALVE SHAFT.....21-215
OVERHAUL, OIL PUMP.........21-131,21-216
OVERHAUL OR FLUID/FILTER CHANGE,
REFILLING AFTER.............21-100,21-182
OVERHAUL, OVERDRIVE PLANETARY
GEAR AND CLUTCH..................21-218
OVERHAUL, OVERDRIVE SUPPORT.....21-226
OVERHAUL, OVERRUNNING CLUTCHÐ
LOW-REVERSE DRUMÐREAR
SUPPORT.........................21-125
OVERHAUL, PLANETARY GEAR TRAIN . . . 21-141
OVERHAUL, REAR CLUTCH............21-138
OVERHAUL, REAR SERVO AND BAND . . . 21-146
OVERHAUL, TRANSFER CASE
DISASSEMBLY................21-289,21-310
OVERHAUL, TRANSMISSION
DISASSEMBLY...................21-37,21-5
OVERHAUL, TRANSMISSION VALVE
BODY.............................21-250
OVERHAUL, WHEEL CYLINDER...........5-57
OVERHEAD CONSOLE; OVERHEAD
CONSOLE (XJ)....................8W-49-1
OVERHEAD CONSOLE; OVERHEAD
CONSOLE (XJ-RHD)................8W-49-1
OVERHEAD CONSOLE REMOVE/INSTALL . . . 8C-6
OVERHEAD CONSOLEÐXJ; BODY
COMPONENTSÐXJ VEHICLES..........23-93
OVERHEAD CONSOLEÐXJ; LAMPS......8L-17
OXYGEN (O2S) SENSOR; EMISSION
CONTROL SYSTEMS...............25-6,25-7
OXYGEN (O2S) SENSOR; FUEL SYSTEM . . 14-63
OXYGEN (O2S) SENSOR; IGNITION
SYSTEMS......................8D-23,8D-5
OXYGEN (O2S) SENSOR TESTS.........8D-15
OXYGEN (O2S) SENSORÐPCM INPUT....14-24
OXYGEN SENSOR, HEATED; FUEL/
IGNITION (XJ).....................8W-30-3
OXYGEN SENSOR, HEATED; FUEL/
IGNITION (YJ).....................8W-30-3
OXYGEN SENSOR, HEATED; FUEL/
IGNITION (XJ-RHD)................8W-30-3
OXYGEN SENSOR (O2S) HEATING
ELEMENT TEST
......................14-48
PACK MEASUREMENT AND
ADJUSTMENT, DIFFERENTIAL SHIM
.......2-43
PACK REQUIREMENTS, AW-4 CLUTCH
AND BRAKE
........................21-341
PACKAGE CLUSTER, GAUGE
.......8E-31,8E-43
PAINT
............................23-158
PAINT AND TRIM REPAIR PRODUCTSÐ
XJ, AFTERMARKET
..................23-159
PAINT AND TRIM REPAIR PRODUCTSÐ
YJ, AFTERMARKET
..................23-160
PAINTED SURFACE TOUCH-UP
.........23-158
PAN, OIL
........................9-36,9-77
PANEL AND GAUGESÐYJ, INSTRUMENT
. . 8E-24
PANEL COMPONENTSÐYJ,
INSTRUMENT
......................23-152
PANEL DIMMER SWITCH REMOVE/
INSTALL, HEADLAMP OR
..............8E-42
PANEL EXTENSIONÐXJ, QUARTER TRIM
. 23-87
JINDEX 19
Description Group-Page Description Group-Page Description Group-Page
TIRE/WHEEL HOLDDOWN AND FLOOR
BRACKETSÐXJ, SPARE...............23-98
TO USE THIS GROUP, HOW; WIRING
DIAGRAMS (XJ)......................8W-1
TO USE THIS GROUP, HOW; WIRING
DIAGRAMS (XJ-RHD)..................8W-1
TO USE THIS GROUP, HOW; WIRING
DIAGRAMS (YJ)......................8W-1
TOOL, DRB SCAN; BRAKES...............5-3
TOOL, DRB SCAN; COOLING SYSTEM......7-5
TOOL, DRB SCAN; EMISSION CONTROL
SYSTEMS...........................25-2
TOOL, DRB SCAN; FUEL SYSTEM........14-54
TOOL, DRB SCAN; IGNITION SYSTEMS....8D-8
TOOLS, TROUBLESHOOTING............8W-4
TOP DOORÐYJ, HALF-METAL SOFT.....23-134
TOP LIFTGATE GLASSÐYJ, HARD......23-124
TOP QUARTER WINDOW GLASSÐYJ,
HARD.............................23-149
TOP REPAIRÐYJ, HARD..............23-127
TOP ROOF VENTÐYJ, HARD..........23-127
TOP SERVICE INFORMATIONÐYJ, SOFT . 23-127
TOP SERVICEÐYJ, SOFT.............23-129
TOPÐYJ, HARD....................23-126
TORQUE; BATTERY/STARTER/
GENERATOR SERVICE..................8B-8
TORQUE; COOLING SYSTEM.............7-46
TORQUE; FUEL SYSTEM...............14-67
TORQUE; IGNITION SYSTEMS............8D-32
TORQUE CONVERTER...........21-167,21-67
TORQUE CONVERTER CLUTCH RELAY....14-65
TORQUE CONVERTER CLUTCH RELAY
TEST..............................14-48
TORQUE CONVERTER CLUTCH
RELAYÐPCM OUTPUT................14-29
TORQUE CONVERTER CLUTCH (TCC)
SOLENOID AND RELAY; FUEL/IGNITION
(XJ).............................8W-30-4
TORQUE CONVERTER CLUTCH (TCC)
SOLENOID AND RELAY;
TRANSMISSION CONTROLS (YJ)......8W-31-1
TORQUE CONVERTER CLUTCH (TCC)
SOLENOID AND RELAYÐ2.5L ENGINE
ONLY; TRANSMISSION CONTROLS (XJ) . 8W-31-1
TORQUE CONVERTER DIAGNOSIS . . 21-86,21-87,
21-88
TORQUE CONVERTER INSTALLATION,
TRANSMISSION.....................21-199
TORQUE CONVERTER REMOVAL,
TRANSMISSION.....................21-198
TORQUE CONVERTER STALL TEST......21-178
TORQUE CONVERTER STATOR CLUTCH
INSPECTION.......................21-199
TORQUE SPECIFICATIONS; CLUTCH.......6-17
TORQUE SPECIFICATIONS; ENGINES . . 9-54,9-95
TORQUE SPECIFICATIONS; EXHAUST
SYSTEM AND INTAKE MANIFOLD........11-10
TORQUE SPECIFICATIONS; FRONT
SUSPENSION AND AXLE................2-49
TORQUE SPECIFICATIONS; HEATING AND
AIR CONDITIONING...................24-37
TORQUE SPECIFICATIONS;
INTRODUCTION............Intro.-11,Intro.-12
TORQUE SPECIFICATIONS; PROPELLER
SHAFTS............................16-15
TORQUE SPECIFICATIONS; REAR
SUSPENSION AND AXLES...............3-51
TORQUE SPECIFICATIONS; STEERING....19-78
TORQUE SPECIFICATIONS, 30RH/32RH . . 21-336
TORQUE SPECIFICATIONS, AW-4.......21-344
TORQUE SPECIFICATIONS, BRAKE........5-70
TORQUE SPECIFICATIONS,
MEASUREMENT...................Intro.-11
TORQUE SPECIFICATIONS, NP231/NP242 . 21-344
TORQUE SPECIFICATIONSÐ
ACCESSORIES......................23-162
TORQUE SPECIFICATIONSÐMANUAL
TRANSMISSION.....................21-333
TORQUE SPECIFICATIONSÐXJ
VEHICLES.........................23-161
TORQUEÐ2.5L.......................8B-8
TORQUEÐ4.0L.......................8B-8
TOUCH-UP, PAINTED SURFACE.........23-158
TOW HOOK, REAR
.....................13-9
TOW HOOKS
........................13-13
TOW HOOKS, FRONT
..................13-7
TOW, TRAILER; TRAILER TOW (XJ)
....8W-54-1
TOW, TRAILER; TRAILER TOW (XJ-RHD)
. 8W-54-1TOWING AND HOISTING, JUMP
STARTING............................0-9
TOWING, FOUR-WHEEL-DRIVE VEHICLE . . . 0-12
TOWING RECOMMENDATIONS...........0-10
TOWING SPECIFICATIONS, TRAILER....Intro.-5,
Intro.-9
TOWING WHEN KEYS ARE NOT
AVAILABLE..........................0-13
TOWINGÐXJ, TWO-WHEEL-DRIVE
VEHICLE............................0-11
(TPS)ÐPCM INPUT, THROTTLE
POSITION SENSOR...................14-25
TRACK BAR; FRONT SUSPENSION AND
AXLE...........................2-11,2-15
TRACK BAR; REAR SUSPENSION AND
AXLES...............................3-8
TRAC-LOK DIFFERENTIAL...............3-45
TRAILER HITCH......................23-77
TRAILER HITCHÐXJ..................23-77
TRAILER TOW; TRAILER TOW (XJ)....8W-54-1
TRAILER TOW; TRAILER TOW (XJ-RHD) . 8W-54-1
TRAILER TOWING SPECIFICATIONS....Intro.-5,
Intro.-9
TRANSFER CASE (4WD VEHICLES).......0-24
TRANSFER CASE ASSEMBLY....21-294,21-319
TRANSFER CASE CHANGES...........21-307
TRANSFER CASE DISASSEMBLY AND
OVERHAUL..................21-289,21-310
TRANSFER CASE IDENTIFICATION......21-284,
21-307
TRANSFER CASE INSTALLATION . . 21-288,21-309
TRANSFER CASE, LEGEND FOR NP231 . . 21-306
TRANSFER CASE, LEGEND FOR NP242 . . 21-332
TRANSFER CASE LUBRICANT AND FILL
LEVEL............................21-284
TRANSFER CASE, NP231.......21-283,21-305
TRANSFER CASE, NP242.......21-307,21-331
TRANSFER CASE REMOVAL.....21-287,21-309
TRANSFER CASE SKID PLATE.......13-15,13-3
TRANSMISSION, 30RH/32RH
AUTOMATIC.........................21-67
TRANSMISSION AND CONVERTER
INSTALLATION......................21-117
TRANSMISSION AND CONVERTER
REMOVAL.........................21-115
TRANSMISSION AND TORQUE
CONVERTER INSTALLATION...........21-199
TRANSMISSION AND TORQUE
CONVERTER REMOVAL...............21-198
TRANSMISSION APPLICATION..........21-67
TRANSMISSION ASSEMBLY AND
ADJUSTMENT............21-265,21-16,21-52
TRANSMISSION ASSEMBLY AND
ADJUSTMENT PROCEDURES..........21-155
TRANSMISSION ASSEMBLY TIPS.......21-155
TRANSMISSION, AUTOMATIC............0-23
TRANSMISSION, AW-4 AUTOMATIC.....21-165
TRANSMISSION, AX 15 MANUAL........21-33
TRANSMISSION, AX 4/5 MANUAL........21-1
TRANSMISSION CASE CLEANING AND
INSPECTION.......................21-125
TRANSMISSION CASE OVERHAUL,
FIRST-REVERSE BRAKE PISTON........21-247
TRANSMISSION CHANGES AND PARTS
INTERCHANGEABILITY................21-67
TRANSMISSION COMFORT SWITCH;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
TRANSMISSION CONTROL MODULE;
TRANSMISSION CONTROLS (XJ-RHD) . . 8W-31-1
TRANSMISSION CONTROL MODULE
(TCM) SERVICE.....................21-183
TRANSMISSION CONTROL MODULEÐ
4.0L ENGINE ONLY; TRANSMISSION
CONTROLS (XJ)...................8W-31-1
TRANSMISSION CONTROLS AND
COMPONENTS.......................21-67
TRANSMISSION COOLER FLOW TESTING . 21-113
TRANSMISSION COOLER LINE AND
FITTING SERVICE...................21-111
TRANSMISSION COOLER LINE FITTINGS . 21-197
TRANSMISSION COOLER REVERSE
FLUSHING.........................21-114
TRANSMISSION COOLER SERVICE
......21-196
TRANSMISSION DIAGNOSIS
. 21-78,21-79,21-80,
21-81,21-82,21-83,21-84,21-85
TRANSMISSION DIAGNOSIS, 30RH/32RH
. 21-70
TRANSMISSION DIAGNOSIS, AW-4
.....21-176
TRANSMISSION DISASSEMBLY
. . 21-119,21-201TRANSMISSION DISASSEMBLY AND
OVERHAUL.....................21-37,21-5
TRANSMISSION GEAR RATIOS..........21-34
TRANSMISSION IDENTIFICATION . . 21-166,21-33,
21-67,21-2
TRANSMISSION INSTALLATION.....21-36,21-5
TRANSMISSION LUBRICANT............21-34
TRANSMISSION, MANUAL..............0-22
TRANSMISSION OIL COOLERS...........7-36
TRANSMISSION OVERHAUL, 30RH/32RH . 21-119
TRANSMISSION OVERHAUL, AW-4......21-201
TRANSMISSION RANGE LAMP;
INTERIOR LIGHTING (YJ)............8W-44-1
TRANSMISSION RANGES AND SHIFT
LEVER POSITIONS...................21-166
TRANSMISSION REMOVAL.........21-35,21-3
TRANSMISSION REMOVAL AND
INSTALLATION, 30RH/32RH...........21-115
TRANSMISSION REMOVAL AND
INSTALLATION, AW-4................21-198
TRANSMISSION SHIFT PATTERN........21-34
TRANSMISSION SHIFTER/IGNITION
INTERLOCK MECHANISM, AUTOMATIC....19-55
TRANSMISSION SWITCH AND PLUG
LOCATIONS.........................21-34
TRANSMISSION THROTTLE CABLE
ADJUSTMENT......................21-194
TRANSMISSION THROTTLE CABLE
REPLACEMENT.....................21-193
TRANSMISSION THROTTLE VALVE
CABLE ADJUSTMENT...................21-71
TRANSMISSION, TORQUE
SPECIFICATIONSÐMANUAL...........21-333
TRANSMISSION UP-SHIFT LAMP,
MANUAL; INSTRUMENT CLUSTER (XJ) . 8W-40-2
TRANSMISSION VALVE BODY
INSTALLATION......................21-187
TRANSMISSION VALVE BODY
OVERHAUL........................21-250
TRANSMISSION VALVE BODY REMOVAL . 21-186
TRANSMISSION VALVE BODY
SOLENOIDS........................21-184
TRANSMISSION/TRANSFER CASE
IDENTIFICATION, ENGINE.............Intro.-5
TRANSMISSION/TRANSFER CASE
SPECIFICATIONS....................21-333
TRANSMITÐPCM OUTPUT, SCI.........14-29
TRANSMITTER, KEYLESS ENTRY . 8P-1,8P-7,8P-8
TRAVEL SENSOR, BRAKE PEDAL;
ANTI-LOCK BRAKES (YJ)............8W-32-1
TRAY LAMPÐXJ, I/P ASH RECEIVER.....23-80
TRAYÐXJ, BATTERY
..................23-14
TRAYÐYJ, BATTERY
.................23-110
TREAD WEAR INDICATORS
..............22-3
TRIM COVERSÐXJ, B/C-PILLAR AND
LIFTGATE PILLAR
....................23-88
TRIM PANEL EXTENSIONÐXJ, QUARTER
. 23-87
TRIM PANELÐXJ, DOOR
..............23-31
TRIM PANELÐXJ, FRONT INNER SCUFF
PLATE/COWL SIDE
...................23-86
TRIM PANELÐXJ, LIFTGATE
............23-59
TRIM PANELÐYJ, FULL-METAL DOOR
. . . 23-137
TRIM PANELS AND SCUFF PLATESÐXJ,
INTERIOR
..........................23-84
TRIM PANELSÐXJ, QUARTER AND
WHEELHOUSE
.......................23-87
TRIM REPAIR PRODUCTSÐXJ,
AFTERMARKET PAINT
................23-159
TRIM REPAIR PRODUCTSÐYJ,
AFTERMARKET PAINT
................23-160
TROUBLE CODE (DTC), DIAGNOSTIC
.....14-54
TROUBLE CODE, GENERATOR
DIAGNOSTIC
........................8A-22
TROUBLE CODE, SPEED CONTROL
DIAGNOSTIC
.........................8H-5
TROUBLE DIAGNOSISÐXJ, DOME/
COURTESY LAMP
....................8L-16
TROUBLE DIAGNOSISÐXJ, HEADLAMP
DELAY FUNCTION
....................8L-14
TROUBLE DIAGNOSISÐXJ, LIGHTED
VANITY MIRROR
.....................8L-16
TROUBLE DIAGNOSISÐYJ, DOME/
COURTESY LAMP
....................8L-31
TROUBLESHOOTING TESTS; WIRING
DIAGRAMSÐGENERAL INFORMATION
(XJ)
...............................8W-4
30 INDEXJ
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