1995 ISUZU TROOPER Workshop Manual

BODY 10-67
WHEEL OPENING EXTENSION AND ROCKER PROTECTOR ASSEMBLY
L.W.B.
1
2
S.W.B.
1
Removal steps
1. Front wheel opening extension assembly 2. Front rocker protector assembly 3. Rear rocker protector assembly (Only LWB) 4a. Rear quarter wheel opening extension assembly (Only LWB)
4b. Rear
wheel opening extension assembly (Only SWB) 5. Rear door wheel opening extension assembly (Only LWB)
Fig. 10-130
E] REMOVAL
1. Front wheel opening extension assembly
• Let a 5 mm drill go through 4 blind rivets to
disengage riveted portions. Remove 2 screws
and disengage 5
clips, then remove the front
wheel opening extension assembly. (Fig. 10-
131)
2.
Front rocker protector assembly
• Loosen and pull 4 clips, peel off the bonded
portions with a 2-sided adhesive tape, and
remove the front rocker protector assembly.
Section A-A
Inner fender liner
5
2
:;t
t
Installation steps
To install, follow the removal steps in the reverse order.
Front fender panel
4b
Wheel opening extension

1o-&8 BODY
3. Rear rocker protector assembly (Only LWB}
• Loosen and pull 3 clips, remove a rear screw,
peel
off the bonded portions with a 2-sided
adhesive tape, and remove the rear rocker
protector assembly.
4a. Rear quarter wheel opening extension assembly
(OnlyLWB)
•
Let a 5 mm drill go through 6 blind rivets to
disengage riveted portions. Disengage 3
clips, and remove the rear quarter wheel
opening extension assembly.
4b. Rear
wheel opening extension assembly (Only
SWB}
•
Let a 5 mm drill go through 4 blind rivets to
disengage riveted portions. Remove 2
screws, disengage 8
clips, and remove the
rear wheel opening extension assembly.
• Remove 2 fixing nuts (upper) and 4 fixing
bolts (lower). (Fig.10-130)
L.W.B.
3
S.W.B
5. Rear door wheel opening extension assembly
(Only LWB}
• Let a 5 mm drill go through 8 blind rivets to
disengage riveted portions. Disengage 3
clips, and remove the rear door wheel
opening extension assembly.
EJ INSTALLATION
To intall, follow the removal steps in the reverse
order, noting
the following points.
1. Use a new 2-sided adhesive tape whenever
installing each wheel opening extension
assembly and rocker protector assembly. Using
a
white gasoline, clean the places in advance
where a 2-sided adhesive tape is affixed. Also,
install the clips, screws and blind rivets in the
order specified. (Fig. 10-132)
5
6
3
~~
• Fig. 10-132
•

MUD FLAPS (WITH WHEEL OPENING EXTENSION)
FRONT SIDE REAR SIDE
1
Removal steps
FRONT SIDE;
1. Front bumper assembly 2. Front bumper slider 3. Front mud flap
3
REAR SIDE; 1a. Bumper side cover
2b. Rear mud flap
2b
Installation steps
To
install, follow the removal steps in
the reverse order.
Fig. 10-133
E) REMOVAL
FRONT SIDE;
1. Front bumper assembly
• Disconnect the front fog light connector and
remove the 2 bolts from both sides of the
front bumper.
2. Front bumper slider (Fig.10-134)
• Remove 2 screws and 2 nuts, release the
claw from the washer.
3. Front mud flap (Fig.10-135l
• Remove 4 bolts and 1 nut.
®Io---
Fig. 10-135
REAR SIDE;
1a. Bumper side cover
2b. Rear mud flap
• Remove 4 bolts and 2 nuts.
EIINSTALLATION
BODY 10-69
Fig. 10-134
To intall, follow the removal steps in the reverse
order.

10-70 BODY
VENTILATION ASSEMBLY
SECTION A-A
SECTION B-B
2. Outlet valve assembly 1. Ventilation assembly
Fig. 10-136
1+•1 REMOVAL
1. Ventilation assembly
• Pry the ventilation assembly retainers free
from the body panel. (Fig. 10-137)
2. Outlet valve assembly
Ventilation assembly
/
/
Fig. 10-137
I•+IINSTALLATION
2. Outlet valve assembly
• Insert the upper and lower catches of the
outlet valve into the body panel flange and
fix them securely.
1. Ventilation assembly
• Fix the clips to the body panel securely so
that the ventilation assembly will not come
off the body panel.
•

BODY 10-71
QUARTER FLIPPER GLASS ASSEMBLY (S·W·B)
3
2
1
Removal steps 1. Quarter flipper glass assembly
2. Fastener 3. Hinge assembly
Installation steps To install, follow the removal steps in the reverse order.
Fig. 10-138
1+•1 REMOVAL
1. Quarter flipper glass assembly
•
Remove the fixing screws and rivet. (Fig. 10-
139)
Hinge assembly
Fig. 10-139 2.
Fastener
3. Hinge
assembly
I•+IINSTALLATION
To install, follow the removal steps in the reverse
order.

10-72 BODY
REAR END
TAILGATE ASSEMBLY (LH)
6
2
0
0
3
Fig. 10-140
1••1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Rear combination light (LH)
2. Tailgate trim panel (LH)
• Refer to "TAILGATE TRIM PANEL (LH)" in
this section.
3. Tailgate stopper assembly
4. Tailgate harness connection (Fig. 10-141)
• Open
the luggage trim panel lid and
disconnect
the tailgate harness connection.
5. Tailgate fixing bolt (Fig. 10-142)
6. Tailgate assembly (LH)
7. Tailgate hinge (Fig. 10-143)
•
Remove the hinge fixing bolts.
1 7
Removal steps 1. Rear combination light (LH)
2. Tailgate trim panel (LH) 3. Tailgate stopper assembly
4. Tailgate harness connection 5. Tailgate fixing bolt 6. Tailgate assembly (LH) 7. Tailgate hinge
Installation steps
To
install, follow the removal steps in the reverse order.
Fig. 10-141