1995 ISUZU TROOPER Workshop Manual

MANUAL TRANSMISSION 78-39
MAIN DATA AND SPECIFICATIONS
GENERAL SPECIFICATIONS
Transmission type
Transfer case
Control method
Gear ratio: Transmission
1st
2nd
3rd
4th
5th
Rev.
:Transfer High
low
Transmission oil capacity lit. (US qt)
Transfer
oil capacity lit. (US qt)
Type
of lubricant Fully
synchronized
5-forward gears
Constant mesh type gears shifting between the
2
and 4 wheel drive mode. Synchronized type gears
between
"low" and "high"
Remote control with the gear shift lever on the floor.
3.767
2.248
1.404
1.000
0.809
3.873
1.000
2.283
2.95
(3.12)
1.45 (1.53)
Engine oil
Refer to chart in Section 0

JB 40 MANUAL TRANSMISSION
TORQUE SPECIFICATIONS
~ ~6314611
4
\·
~
[ 67 (49)
Fig. 78-107
N·m (lb·ft)
0. '
•

MANUAL TRANSMISSION 78-41
TORQUE SPECIFICATIONS (cont'd) N·m (lb·ft)
25 (18)
Fig. 78-108

78-42 MANUAL TRANSMISSION
TORQUE SPECIFICATIONS (cont'd) N·m (lb·ft)
20(1~
Fig. 78~109
•

MANUAL TRANSMISSION 78-43
SPECIAL TOOLS
ILLUSTRATION PART
NO.
PART NAME ILLUSTRATION PART
NO.
PART NAME
~
J-37222
Mainshaft collar remover
J-6133-01
l~ D Mainshaft collar installer
~
J-8433
Puller
J-39207
::::: :J Remover: Clutch release
bearing
m
J-37224
Holding fixture ~
J-37221
Flange holder !.
0
J-3289-20
Holding fixture base
J-39209
Punch, end nut
~
J-37219
Wrench I '
J-35283
01 » Counter shaft bearing
installer
J-37225
( « ~ Torx bit wrench
(T-45)
~
J-37223
Mainshaft end bearing
installer
!f;r
J-22912-01
Bearing remover/installer
~
J-29769
Front cover oil seal installer

MEMO
•

CLUTCH 7C-1
SECTION 7C
CLUTCH
W CAUTION:
• When fasteners are removed, always reinstall them at the same location from which they were removed. If a
fastener needs to be
replaced, use the correct part number fastener for that application. If the correct part
number fastener is
not available, a fastener of equal size and strength (or stronger) may be used. Fasteners
that are not reused, and those requiring thread locking compound, will be called out. The correct torque
values must be used when installing fasteners that require torque. If the above conditions are not followed,
parts or system damage could result.
CONTENTS
General Description .................. 7C-2
Clutch ............................ 7C-2
Master
Cylinder ................... 7C- 3
Damper
Cylinder ................... 7C- 3
Slave Cylinder ..................... 7C-3
Pressure
Plate Assembly ........... 7C-4
Driven
Plate Assembly ............. 7C-4
Diagnosis
............................ 7C- 5
On-Vehicle Service ................... 7C-6
Clutch Assembly . .
. . . . . . . . . . . . . . . .
7C-6
Clutch Control . .
. . . . . . . . . . . . . . . . . .
7C-13
Master
Cylinder . .
. . . . . . . . . . . . . . . . .
7C-17
Slave Cylinder . .
. . . . . . . . . . . . . . . . . .
7C-18
Damper
Cylinder . .
. . . . . . . . . . . . . . . .
7C-20
Main
Data And Specifications . .
. . . . . .
7C-21
General Specifications
. . . . . . . . . . . . . 7C-21
Torque Specifications ............. 7C-22
Special Tools ........................ 7C-24

7C-2 CLUTCH
GENERAL DESCRIPTION
CLUTCH
Fig. 7C-1
For 6VD1 (3.2L) engine model, the pull-type clutch is
employed. The pull-type clutch is disengaged by
pulling the release lever (release bearing) to disengage
the pressure
plate.
•