2001 LAND ROVER FREELANDER Workshop Manual

BRAKES
70-28 REPAIRS
Refit
1.Clean ABS sensors and mating faces.
2.Fit new bush to front hub.
3.Apply anti-seize grease to sensor.
4.Fit sensor to hub, ensure sensor is fully seated
in hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
5.Fit bolt securing ABS sensor to hub, if fitted.
6.Secure harness grommets to brackets.
7.Pass sensor harness through wing valance and
secure grommet.
8.Ensure 'O' ring is in place and connect sensor
multiplug to body harness.
9.Secure multiplug in body clip.
10.Secure harness to brake hose clip.
11.Fit front wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - front wheel arch.
12.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
13.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
14.Remove stand and lower vehicle.
15.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.

BRAKES
REPAIRS 70-29
Sensor & harness - rear wheel
$% 70.65.31
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Release ABS sensor multiplug from body clip
and disconnect multiplug.
4.Release ABS sensor harness from 3 grommets
on suspension and body brackets.
5.Release harness from clip on rear brake hose.6.Remove bolt securing ABS sensor to hub, if
fitted.
7.Release sensor from rear hub and remove
sensor and harness.
8.Remove bush from rear hub.
Refit
1.Clean sensor and rear hub mating faces.
2.Fit new bush to rear hub.
3.Apply anti-seize grease to sensor.
4.Fit sensor to hub, ensure sensor is fully seated
in hub.
CAUTION: Ensure ABS sensor is fully
located into hub, so that sensor touches
pole wheel teeth.
5.Fit bolt securing ABS sensor to hub, if fitted.
6.Ensure 'O' ring is in place and connect sensor
multiplug to body harness.
7.Secure multiplug in body clip.
8.Secure harness grommets to brackets.
9.Secure harness to brake hose clip.
10.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
11.Remove stands and lower vehicle.
12.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.

BRAKES
70-30 REPAIRS
Modulator unit
$% 70.65.49
Remove
1. Td4 and KV6 models: Remove engine
accoustic cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
2. Td4 and KV6 models: Release and remove air
intake hose.
3. Td4 and KV6 models: Release clip securing
harness and intake duct to body.
4. Td4 and KV6 models: Lift duct from body,
release clip from washer reservoir filler hose.
5. Td4 and KV6 models: Release and remove air
intake duct.
6. Td4 models: Loosen 2 clips and remove
intercooler outlet hose.7.Remove 2 bolts securing PAS oil cooler pipes.
8.Release PAS reservoir from mounting bracket
and position aside.
9.Release catch and disconnect ABS modulator
multiplug.
10.Position cloth under modulator to absorb fluid
spillage.
CAUTION: Brake fluid will damage paint
finished surfaces. If spilled, immediately
remove fluid and clean area with water.
11.Disconnect 2 inlet brake pipes unions from ABS
modulator.
12.Disconnect 4 outlet brake pipes unions from
ABS modulator.
CAUTION: Always fit plugs to open
connections to prevent contamination.
13.Remove 3 bolts securing ABS modulator to
mounting bracket.
14.Release and remove ABS modulator from
mounting bracket.
M70 1085
M70 1083
M70 1088

BRAKES
REPAIRS 70-31
Refit
1.Position modulator to mounting bracket fit bolts
and tighten to 9 Nm (7 lbf.ft).
2.Clean brake pipe unions.
3.Connect brake pipe unions to modulator
ensuring pipes are connected to their correct
ports.
4.Tighten unions to 17 Nm (12 lbf.ft).
5.Connect ABS modulator multiplug and secure
catch.
6. Td4 and KV6 models: Position air intake duct
to body.
7. Td4 and KV6 models: Secure intake duct to
washer bottle filler neck and harness clip.
8. Td4 and KV6 models: Fit air intake hose.
9.Fit PAS reservoir to mounting bracket.
10.Fit bolts securing PAS oil cooler pipes and
tighten to 10 Nm (7.5 lbf.ft).
11. Td4 models: Fit intercooler outlet hose and
tighten clips.
12. Td4 and KV6 models: Fit engine accoustic
cover if fitted.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
13.Bleed brakes.

+ BRAKES, ADJUSTMENTS, Brake
bleed.
14.To ensure correct operation, the ABS system
MUST be tested using TestBook/T4.
Switch - hill descent - from 04MY
$% 70.70.11
Remove
1.Working from forward edge, carefully release
spring clip securing gear selector indicator
assembly to centre console. Release 2
additional clips at the sides and slide assembly
forward.
2.Disconnect multiplug from hill descent switch.
3.Remove hill descent switch from gear selector
indicator assembly.
Refit
1.Fit and secure hill descent switch to gear
selector indicator assembly.
2.Connect hill descent control switch multiplug.
3.Fit and secure gear selector indicator assembly
to centre console.

BRAKES
70-32 REPAIRS
Switch - hill descent - up to 03MY
$% 70.70.13
Remove
1.Remove gear lever knob.
2.Release gaiter from hill descent control switch.
3.Disconnect multiplug from switch.
4.Remove bolt and hill descent switch.
Refit
1.Fit hill descent switch and tighten bolt to 5 Nm
(3.5 lbf.ft).
2.Connect multiplug.
3.Fit gaiter.
4.Fit gear lever knob.

RESTRAINT SYSTEMS
REPAIRS 75-1
RESTRAINT SYSTEMS REPAIRS
Automatic belt assembly - front - 3 door
$% 76.73.13
Remove
1.Remove seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
2.Remove body side rear trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
3.Remove 2 Torx bolts securing seat belt lower
mounting and remove mounting from seat belt.
4.Release seat belt retaining strap.
5.Remove cover from upper mounting.
6.Remove Torx bolt from upper mounting.
7.Remove bolt from seat belt reel and remove
reel.Refit
NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.
1.Position reel and tighten bolt to 31 Nm (23
lbf.ft).
2.Extend belt, position top mounting and tighten
Torx bolt to 31 Nm (23 lbf.ft).
3.Fit top mounting cover.
4.Secure belt retaining strap.
5.Fit lower mounting to seat belt, position
mounting, fit and tighten Torx bolts to 40 Nm
(29 lbf.ft).
6.Fit body rear side trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
7.Fit seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.

RESTRAINT SYSTEMS
75-2 REPAIRS
Automatic belt assembly - front - 5 door
$% 76.73.13
Remove
1.Remove seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
2.Remove 'B/C' post upper finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B/C' post - upper -
renew.
3.Release seat belt retaining strap.
4.Remove nut securing seat belt upper
anchorage to mounting.
5.Remove bolt from seat belt reel and remove
reel.Refit
NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.
1.Position reel and tighten bolt to 31 Nm (23
lbf.ft).
2.Extend belt, position top mounting and tighten
nut to 31 Nm (23 lbf.ft).
3.Secure belt retaining strap.
4.Fit 'B/C' post upper finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B/C' post - upper -
renew.
5.Fit seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.

RESTRAINT SYSTEMS
REPAIRS 75-3
Seat belt - centre - rear
$% 76.73.20
Remove
1.Remove RH rear seat.

+ SEATS, REPAIRS, Rear seat - RH.
2.Remove 2 screws and remove seat belt reel
cover.
3.Remove nut and release seat belt reel.4.Remove 5 screws and remove both end
covers.
5.Remove 3 Torx bolts and remove squab from
cushion.
6.Release rear of cushion cover from frame.
7.Release sides and front of cushion cover from
frame.