2001 LAND ROVER FREELANDER Workshop Manual

CHARGING AND STARTING
86-1-16 REPAIRS
Starter motor - KV6
$% 86.60.01
Remove
1.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
2.Release starter motor solenoid terminal cover,
remove nut securing battery lead to solenoid
and disconnect battery lead.
3.Disconnect Lucar connector from starter
solenoid.
4.Remove 3 bolts securing starter motor to
gearbox noting that the LH bolt also secures
the mounting bracket for the CKP sensor
multiplug.
5.Manoeuvre and remove starter motor.Refit
1.Clean starter motor and mating face on
gearbox.
2.Position starter motor to gearbox, align CKP
sensor multiplug bracket, fit and tighten bolts to
45 Nm (33 lbf.ft).
3.Connect battery lead to solenoid terminal, fit
nut and tighten to 13 Nm (9.5 lbf.ft). Secure
terminal cover.
4.Connect Lucar connector to starter solenoid.
5.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.

CHARGING AND STARTING
REPAIRS 86-1-17
Starter motor - K1.8
$% 86.60.01
Remove
1.Disconnect battery earth lead.
2.Remove air cleaner assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Air cleaner - K1.8.
3.Disconnect Lucar connector from starter motor.
4.Remove nut and disconnect battery lead from
starter solenoid.
5.Remove lower nut and bolt securing starter
motor.
6.Remove bolt securing steady bar to engine LH
mounting.
7.Remove upper nut and bolt securing starter
motor.
8.Remove engine steady bar.
9.Remove starter motor.Refit
1.Clean starter motor and mating face.
2.Ensure gearbox closing plate is in position.
3.Fit starter motor and fit lower bolt but do not
tighten bolt at this stage.
4.Fit engine steady bar, fit bolt securing steady
bar to engine mounting but do not tighten at this
stage.
5.Fit starter motor upper bolt.
6.Tighten starter motor upper and lower nuts and
bolts to 80 Nm (59 lbf.ft).
7.Tighten bolt securing engine steady bar to LH
engine mounting to 25 Nm (18 lbf.ft).
8.Connect battery cable to starter solenoid, fit nut
and tighten to 8 Nm (6 lbf.ft).
9.Connect Lucar to solenoid.
10.Fit air cleaner assembly.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Air cleaner - K1.8.
11.Connect battery earth lead.

CHARGING AND STARTING
86-1-18 REPAIRS
Relay - starter
$% 86.60.10
Remove
1.Open engine compartment fuse box.
2.Identify and remove starter relay.
Refit
1.Fit starter relay.
2.Close engine compartment fuse box.

LIGHTING
ADJUSTMENTS 86-2-1
LIGHTING ADJUST ME NTS
Headlamps - pair - align beam - up to
04MY
$% 86.40.17
Check
1.Align beam setting equipment to headlamp.
2.Switch on headlamps. Headlamp setting
lNon NAS models: 1.2% below horizontal
and parallel.
lNAS models: 0.4% below horizontal and
parallel.
Adjust
1.Adjust headlamp using a 6 mm Allen key.
2.Turn Allen screw for vertical alignment.
3. Non NAS models: Turn Allen screw for
horizontal alignment.
4.Align beam setting equipment to 2nd
headlamp.
5.Adjust 2nd headlamp as detailed above.
6.Switch off headlamps and remove beam setting
equipment.
Headlamps - pair - align beam - from
04MY
$% 86.40.17
Check
1.Align beam setting equipment to headlamp.
2.Switch on headlamps. Headlamp setting:
lNon NAS models: 1.2% below horizontal
and parallel.
lNAS models: 0.4% below horizontal and
parallel.
Adjust
1.Rotate inboard adjuster for vertical alignment.
2. Non NAS models: Rotate outboard adjuster
for horizontal alignment.
NOTE: The outboard adjuster is accessible via
a slot in rear face of headlamp.
3.Align beam setting equipment to 2nd
headlamp.
4.Adjust 2nd headlamp as detailed above.
5.Switch off headlamps and remove beam setting
equipment.

LIGHTING
REPAIRS 86-2-3
REPAIRS
Headlamp assembly - up to 04MY
$% 86.40.49
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
2.Remove bolt and screw securing headlamp to
body.
3.Loosen nut securing headlamp to body.
4.Disconnect 2 multiplugs from headlamp and
remove headlamp.Refit
1.Position headlamp and connect multiplugs.
2.Fit and tighten bolt, screw and nut securing
headlamp.
3.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
4.Check headlamp adjustment.

+ LIGHTING, ADJUSTMENTS,
Headlamps - pair - align beam - up to 04MY.

LIGHTING
86-2-4 REPAIRS
Headlamp assembly - from 04MY
$% 86.40.49
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - from 04MY.
2.Remove 2 bolts securing headlamp support
bracket and remove bracket.
3.Remove 2 bolts and a nut securing headlamp
and release headlamp.
4.Disconnect multiplug from headlamp.
5.Release clip securing headlamp harness to
headlamp and remove headlamp.Refit
1.Position headlamp, connect multiplug to
headlamp and secure headlamp harness clip.
2.Fit headlamp to aperture and tighten nut and 2
bolts to 3 Nm (2.2 lbf.ft).
3.Fit headlamp support bracket and tighten bolts
to 3 Nm (2.2 lbf.ft).
4.Fit front bumper.
+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - from 04MY.
5.Check headlamp alignment and adjust if
necessary.

+ LIGHTING, ADJUSTMENTS,
Headlamps - pair - align beam - from 04MY.
M86 6113

LIGHTING
REPAIRS 86-2-5
Lamp assembly - flasher side repeater -
front
$% 86.40.53
Remove
1.Push lamp towards rear of vehicle to release
spring clip, and release lamp from wing.
2.Disconnect multiplug.
Refit
1.Connect multiplug to lamp and secure lamp to
wing.
Lamp assembly - tail
$% 86.40.70
Remove
1.Remove 2 Torx screws securing tail lamp to
bumper. Illustrations show up to 04MY.
2.Release lamp, disconnect multiplug and
remove lamp.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Remove multiplug and bulb holders from tail
lamp.
Refit
1.Fit multiplug and bulb holders to replacement
tail lamp.
2.Position tail lamp, connect multiplug and
secure to bumper with Torx screws.