2001 LAND ROVER FREELANDER airbag off

CONTENTS
12 CONTENTS
RESTRAINT SYSTEMS ............................................................................ 75-1
REPAIRS
Automatic belt assembly - front - 3 door ......................................................................................... 75-1
Automatic belt assembly - front - 5 door ......................................................................................... 75-2
Seat belt - centre - rear ................................................................................................................... 75-3
Seat belt - rear - LH ........................................................................................................................ 75-4
Adjustable mounting - seat belt - 'B' pillar ....................................................................................... 75-5
Stalk - rear seat belt - LH - 3 door .................................................................................................. 75-6
Stalk - rear seat belt - LH - 5 door .................................................................................................. 75-7
Pre-tensioner - seat belt - front ....................................................................................................... 75-8
Pre-tensioner - seat belt - front - deployment - off vehicle ............................................................. 75-9
Stalk - rear seat belt - centre .......................................................................................................... 75-11
Air bag - steering wheel .................................................................................................................. 75-13
Air bag - fascia - passenger - up to 04MY ...................................................................................... 75-14
Air bag - fascia - passenger - from 04MY ....................................................................................... 75-15
Diagnostic control unit (DCU) ........................................................................................................ 75-16
Airbag - passenger - deployment - off vehicle ............................................................................... 75-17
Rotary coupler - (SRS) air bag system ........................................................................................... 75-19
Airbag module - steering wheel - deployment - off vehicle ............................................................ 75-20
Airbag module - steering wheel - deployment - in-vehicle .............................................................. 75-21
Pre-tensioner - front seatbelt - deployment - in-vehicle .................................................................. 75-23
DOORS...................................................................................................... 76-1-1
ADJUSTMENTS
Door - front or rear - adjust on striker ............................................................................................ 76-1-1
Door - front - align on hinges .......................................................................................................... 76-1-2
REPAIRS
Door assembly - front - remove for access & refit .......................................................................... 76-1-3
Door assembly - rear - remove for access & refit ........................................................................... 76-1-4
Door - tail assembly - remove for access & refit ............................................................................. 76-1-5
Glass - front door .......................................................................................................................... 76-1-6
Glass - rear door ............................................................................................................................ 76-1-7
Rubber/felt - glass channel - front door ........................................................................................ 76-1-8
Rubber/felt - glass channel - rear door .......................................................................................... 76-1-9
Glass - tail door .............................................................................................................................. 76-1-10
Quarter light - rear door .................................................................................................................. 76-1-11
Glass regulator - tail door .............................................................................................................. 76-1-12
Seal - waist inner - tail door ............................................................................................................ 76-1-13
Trim casing - front door - 3 door .................................................................................................... 76-1-14
Trim casing - front door - 5 door - up to 04MY................................................................................ 76-1-15
Trim casing - front door - 5 door - from 04MY ................................................................................ 76-1-16
Trim casing - rear door - up to 04MY .............................................................................................. 76-1-18
Trim casing - rear door - from 04MY............................................................................................... 76-1-20
Trim casing - tail door ..................................................................................................................... 76-1-22
Plastic sheet - front door - lower - 3 door........................................................................................ 76-1-23
Pocket - front door - 3 door ............................................................................................................. 76-1-23
Plastic sheet - front door - upper - 3 door ....................................................................................... 76-1-24
Plastic sheet - tail door ................................................................................................................... 76-1-24
Plastic sheet - front door - 5 door .................................................................................................. 76-1-25
Plastic sheet - rear door.................................................................................................................. 76-1-25
Latch - front door - 3 door ............................................................................................................... 76-1-26
Latch - front door - 5 door .............................................................................................................. 76-1-27
Latch - rear door ............................................................................................................................. 76-1-28
Latch - tail door ............................................................................................................................... 76-1-29

GENERAL INFORMATION
03-6
Waste Management
One of the major ways that pollution can be reduced
is by the careful handling, storage and disposal of all
waste materials that occur on sites. Legislation
makes it illegal to dispose of waste materials other
than to licensed waste carriers and disposal sites.
This means that it is necessary to not only know what
the waste materials are, but also to have the
necessary documentation and licenses.
Handling and storage of waste
Ensure that waste materials are not poured down the
drain or onto soils. They should be stored in such a
way as to prevent the escape of material to land,
water or air.
They must also be segregated into different types of
waste e.g. oil, metals, batteries, used vehicle
components. This will prevent any reaction between
different materials and assist in disposal.
Disposal of waste
Disposal of waste materials must only be to waste
carriers who are licensed to carry those particular
waste materials and all the necessary
documentation must be completed. The waste
carrier is responsible for ensuring that the waste is
taken to the correct disposal sites.Dispose of waste in accordance with the following
guidelines:
lFuel, hydraulic fluid, anti-freeze and oil –
keep separate and dispose of to specialist
contractor.
lRefrigerant – collect using specialist
equipment and containers, and reuse.
lDetergents – safe to pour down the foul drain
if diluted.
lPaint, thinners – keep separate and dispose of
to specialist contractor.
lComponents – send back to supplier for
refurbishment, or disassemble and reuse any
suitable parts. Dispose of the remainder in
ordinary waste.
lSmall parts – reuse any suitable parts, dispose
of the remainder in ordinary waste.
lMetals – can be sold if kept separate from
general waste.
lTyres – keep separate and dispose of to
specialist contractor.
lPackaging – compact as much as possible and
dispose of in ordinary waste.
lAsbestos-containing – keep separate and
dispose of to specialist contractor.
lOily and fuel wastes (e.g. rags, used spill kit
material) – keep separate and dispose of to
specialist contractor.
lAir filters – keep separate and dispose of to
specialist contractor.
lRubber/plastics – dispose of in ordinary
waste.
lHoses – dispose of in ordinary waste.
lBatteries – keep separate and dispose of to
specialist contractor.
lAirbags (explosives) – keep separate and
dispose of to specialist contractor.
lElectrical components – send back to
supplier for refurbishment, or disassemble and
reuse any suitable parts. Dispose of the
remainder in ordinary waste.
lElectronic components – send back to
supplier for refurbishment, or disassemble and
reuse any suitable parts. Dispose of the
remainder in ordinary waste.
lCatalysts – can be sold if kept separate from
general waste.
lUsed spill-absorbing material – keep
separate and dispose of to specialist contractor.
lOffice waste – recycle paper and toner/ink
cartridges, dispose of the remainder in ordinary
waste.

GENERAL INFORMATION
03-20
Disciplines
Switch off the ignition prior to making any connection
or disconnection in the system, to prevent electrical
surges caused by disconnecting 'live' connections
damaging electronic components.
Ensure hands and work surfaces are clean and free
of grease, swarf, etc. Grease collects dirt which can
cause electrical tracking (short-circuits) or high-
resistance contacts.
When handling printed circuit boards, treat with care
and hold by the edges only; note that some electronic
components are susceptible to body static.
Connectors should never be subjected to forced
removal or refit, especially inter-board connectors.
Damaged contacts can cause short-circuit and
open-circuit fault conditions.
Prior to commencing test, and periodically during a
test, touch a good vehicle body earth to discharge
static charge. Some electronic components are
vulnerable to the static electricity that may be
generated by the operator.
Grease for electrical connectors
Some under bonnet and under body connectors may
be protected against corrosion by the application of a
special grease during vehicle production. Should
connectors be disturbed in service, or repaired or
replaced, additional grease should be re-applied:
Part No. BAU 5811, available in 150 gm tubs.
NOTE: The use of greases other than BAU 5811
must be avoided as they can migrate into relays,
switches etc. contaminating the contacts and leading
to intermittent operation or failure.
Supplementary restraint system
precautions
General
The Supplementary Restraint System (SRS)
provides active protection for vehicle occupants in
the event of a serious collision. The system
components include airbags and pre-tensioner seat
belts which are automatically deployed when a
severe frontal crash condition is detected.
The SRS pyrotechnic components could be
potentially hazardous to the service engineer if not
handled correctly. The following guidelines are
intended to alert the service engineer to potential
sources of danger and emphasise the importance of
ensuring the integrity of SRS components fitted to
the vehicle.
In order to assure system integrity, it is essential that
the SRS system is regularly checked and maintained
so that it is ready for operation in the event of an
accident.
Where necessary, additional specific precautions are
detailed in the relevant sections of this Manual which
should be referred to prior to commencing repair
operations.
WARNING: Always follow the 'SRS Precautions'
and the correct procedures for working on SRS
components. Persons working on SRS systems
must be fully trained and have been issued with
copies of the Safety guidelines.
WARNING: It is imperative that before any work
is undertaken on the SRS system the appropriate
information is read thoroughly.
WARNING: The airbag module contains sodium
azide which is poisonous and extremely
flammable. Contact with water, acid or heavy
metals may produce harmful or explosive
compounds. Do not dismantle, incinerate or
bring into contact with electricity, before the unit
has been deployed.
WARNING: Always replace a seat belt assembly
that has withstood the strain of a severe vehicle
impact, or if the webbing shows signs of fraying.
WARNING: Always disconnect the vehicle
battery before carrying out any electric welding
on a vehicle fitted with an SRS system.
CAUTION: Do not expose an airbag module or
seat belt pre-tensioner to heat exceeding 85º C
(185º F).

GENERAL INFORMATION
03-26
Rotary coupler
A - Refer to the Workshop Manual for detailed
instructions.B - Ensure wheels are in the straight
ahead position before removal and refitting.C -
LAND ROVER Part Number/Bar code - The code
must be recorded and quoted for ordering purposes.
Front seat belt pre-tensioners
A warning label is fixed to the piston tube of the front
seat belt pre-tensioners:
lExercise caution.
lRefer to the publication where the procedures,
instructions and advice can be found (usually
Workshop Manual or Owner's Handbook) for
working on SRS system components.
lDo not attempt to repair or disassemble.Bar codes
Driver's airbag module
Bar codes are fitted to SRS system components and
components which are critically related to SRS
operation. The code number(s) must be recorded if
the component is to be replaced. Components
featuring bar codes include the following:
lDriver's front airbag module – label attached to
rear of module housing.
lPassenger front airbag module – label attached
to rear of module housing.
lRotary coupler – label attached on face of rotary
coupler.
lDCU – included on label on top of DCU.
lSRS wiring – label attached around harness
wires.
VEHICLE RECOVERY
Observe the following procedures for vehicle towing
after a collision has taken place:
Towing – SRS components not deployed
Normal towing procedures are unlikely to cause an
SRS module to deploy. However, as a precaution,
switch the ignition off and then disconnect both
battery leads. Disconnect the negative '-' lead first.
Towing – SRS components deployed
Once the driver's airbag has been deployed, the
vehicle must have a front suspended tow. However,
as a precaution, switch the ignition off and then
disconnect both battery leads. Disconnect the
negative '-' lead first.

FUEL DELIVERY SYSTEM - PETROL
19-2-42 REPAIRS
Switch - engagement (on/off) - from
04MY
$% 19.75.30
Remove
1.Release 2 clips and remove fascia mounted
switch cover.
2.Remove 2 screws securing switch carrier to
fascia.
3.Release switch carrier from fascia and
disconnect switch multiplug.
4.Remove switch assembly from carrier.
Refit
1.Fit switch to carrier.
2.Connect multiplug to switch.
3.Secure switch carrier to fascia with screws.
4.Fit and secure switch cover.
Switch - multi-purpose
$% 19.75.33
Remove
1.Remove airbag module from steering wheel.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
2.Release cruise control switch leads from clip
and disconnect multiplug.
3.Remove 2 screws securing cruise control
switch and remove switch.
Refit
1.Fit cruise control switch and secure with
screws.
2.Connect switch multiplug and fit leads in clip.
3.Fit drivers airbag.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
M19 3672

RESTRAINT SYSTEMS
REPAIRS 75-9
Pre-tensioner - seat belt - front -
deployment - off vehicle
$% 76.73.78
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
It is imperative that before any work is
undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove seat belt pre-tensioner from vehicle.

+ RESTRAINT SYSTEMS, REPAIRS,
Pre-tensioner - seat belt - front.
3.Check condition of deployment tool LRT-86-
003 and associated fly leads.
4.Position LRT-86-007/02 in vice, ensuring that
vice jaws grip tool above the bottom flange to
prevent possibility of tool being forced upwards
during detonation. Tighten vice.

RESTRAINT SYSTEMS
REPAIRS 75-17
Airbag - passenger - deployment - off
vehicle
$% 76.74.18
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove passenger airbag from vehicle.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - up to 04MY.
3.Check condition of deployment tool LRT-86-
003 and associated fly leads.
4.Position LRT-86-007/02 in vice, ensuring that
vice jaws grip tool above the bottom flange to
prevent possibility of tool being forced upwards
during detonation. Tighten vice.
5.Fit and secure 2 off LRT-86-007/05 to LRT-86-
007/02.
M76 4619
LRT-86-007/05
LRT-86-007/02

RESTRAINT SYSTEMS
75-20 REPAIRS
Airbag module - steering wheel -
deployment - off vehicle
$% 76.74.16
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove airbag module from steering wheel.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
3.Check condition of deployment tool LRT-86-
003 and associated flyleads.
4.Position toolLRT-86–007–02 in vice, ensuring
that vice jaws grip tool above bottom flange to
prevent possibility of tool being forced upwards
from vice. Tighten vice.
5.Secure airbag module to tool LRT-86–007–02
using both fixings LRT-86–007–05.
6.Ensure airbag module mounting brackets are
secure.
WARNING: Ensure the deployment tool is
not connected to the battery.7.Connect deployment tool flylead LRT-86–003–
08 to driver airbag module.
8.Connect deployment tool flylead LRT-86–003–
08 to deployment tool LRT-86–003.
9.Connect tool LRT-86–003 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the airbag
module.