Page 329 of 1007
FUEL DELIVERY SYSTEM - PETROL
19-2-8 REPAIRS
Element - air cleaner - K1.8
$% 19.10.10
Remove
1.Release 4 clips securing air cleaner top casing.
2.Release casing and position aside.
3.Remove air cleaner element.
Refit
1.Clean inside of air cleaner.
2.Fit air cleaner element.
3.Position casing and secure with clips.
Element - air cleaner - KV6
$% 19.10.10
Remove
1.Remove acoustic cover.
+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
2.Remove 2 screws securing air cleaner element
cartridge to acoustic cover.
3.Release cartridge from acoustic cover and
remove air cleaner element from cartridge.
Refit
1.Clean air cleaner element cartridge.
2.Fit new air cleaner element in cartridge.
3.Position cartridge to acoustic cover, fit and
tighten screws.
4.Fit engine acoustic cover.
+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
M19 3328
M19 3195
M19 3196
Page 330 of 1007
FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-9
Element - air cleaner - KV6 - NAS
$% 19.10.10
Remove
1.Remove acoustic cover.
+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
2.Remove 2 screws securing heat shield to
acoustic cover, remove heat shield.
3.Remove 2 screws securing air cleaner element
cartridge to acoustic cover.
4.Remove cartridge from acoustic cover and
remove element.Refit
1.Clean cover and cartridge.
2.Fit element, fit cartridge to cover and secure
with screws.
3.Fit heat shield and secure with screws.
4.Fit engine acoustic cover.
+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
M19 3195
M19 3196
Page 331 of 1007
FUEL DELIVERY SYSTEM - PETROL
19-2-10 REPAIRS
Cable - throttle - KV6
$% 19.20.06
Remove
1.Remove engine acoustic cover.
+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
Pre 03MY illustrated.
2.Release throttle cable from clips on harness
brackets.
3.Release throttle cable from abutment bracket
and disconnect cable from throttle body cam.4.Release clip securing throttle inner cable to
throttle pedal and disconnect inner cable from
pedal.
5.Rotate throttle outer cable to release from
bulkhead and remove cable from vehicle.
Refit
1.Position cable, secure to bulkhead and connect
inner cable to throttle pedal.
2.Connect throttle inner cable to throttle cam and
secure outer cable in abutment bracket.
3.Secure throttle cable in clips on harness
brackets.
4.Adjust throttle cable.
+ FUEL DELIVERY SYSTEM -
PETROL, ADJUSTMENTS, Throttle cable -
check and adjust - KV6.
5.Fit engine acoustic cover.
+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
Page 332 of 1007
FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-11
Switch - inertia
$% 19.22.09
Remove
1.Disconnect multiplug from fuel cut-off switch.
2.Remove bolt securing fuel cut-off switch
bracket to bulkhead.
3.Remove fuel cut-off switch from bulkhead.
4.Remove 2 nuts securing fuel cut-off switch to
bracket.
5.Remove fuel cut-off switch from bracket.Refit
1.Position fuel cut-off switch to bracket.
2.Fit nuts securing fuel cut-off switch to bracket
and tighten to 2 Nm (1.5 lbf.ft).
3.Position fuel cut-off switch bracket to bulkhead.
4.Fit and tighten bolt securing fuel cut-off switch
bracket to bulkhead.
5.Connect multiplug to fuel cut-off switch.
6.To set the fuel cut-off switch, depress the top of
the fuel cut-off switch.
Page 333 of 1007
FUEL DELIVERY SYSTEM - PETROL
19-2-12 REPAIRS
Sensor - heated oxygen (H02S) - pre-
catalyst - LH - KV6 - Non NAS
$% 19.22.16
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
3.Release and disconnect HO2S multiplug.
4.Release HO2S harness from clip.
5.Remove HO2S from LH exhaust manifold.Refit
1.Clean HO2S and exhaust manifold mating
face.
2.Fit HO2S and tighten to 55 Nm (41 lbf.ft).
3.Connect multiplug to HO2S, and secure to
support bracket and harness clip.
4.Fit underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5.Remove stand(s) and lower vehicle.
Page 334 of 1007
FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-13
Sensor - heated oxygen (H02S) - pre-
catalyst - LH - KV6 - NAS
$% 19.22.16
Remove
1.Disconnect battery earth lead.
2.Remove engine acoustic cover.
+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
3.Remove underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Release and disconnect HO2S multiplug.
5.Release HO2S harness from clip.
6.Remove HO2S.Refit
1.Clean HO2S and mating face.
2.Fit H02S and tighten to 55 Nm (40 lbf.ft).
3.Connect H02S multiplug and fit to bracket.
4.Fit H02S harness to clip.
5.Fit underbelly panel.
+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
6.Fit engine acoustic cover.
+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
7.Connect battery earth lead.
M19 3505
M19 3483
Page 335 of 1007
FUEL DELIVERY SYSTEM - PETROL
19-2-14 REPAIRS
Sensor - heated oxygen (H02S) - front -
K1.8
$% 19.22.16
Remove
1.Release and disconnect HO2S multiplug.
2.Release HO2S harness from clip on cylinder
block.
3.Using a 22 mm crowsfoot spanner, remove
HO2S.Refit
1.Clean HO2S, sealing washer and mating faces.
2.Fit HO2S and tighten to 55 Nm (41 lbf.ft).
3.Connect HO2S multiplug and secure to support
bracket.
4.Secure HO2S harness to cylinder block clip.
Page 336 of 1007
FUEL DELIVERY SYSTEM - PETROL
REPAIRS 19-2-15
Sensor - heated oxygen (H02S) - pre-
catalyst - RH - KV6 - Non NAS
$% 19.22.17
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove LH front road wheel.
3.Release RH HO2S multiplug from coolant rail
bracket and disconnect multiplug.
4.Remove HO2S from RH exhaust manifold.Refit
1.Clean HO2S and exhaust manifold mating
face.
2.Fit HO2S and tighten to 55 Nm (41 lbf.ft).
3.Connect RH HO2S multiplug, secure multiplug
in coolant rail bracket.
4.Fit LH front road wheel and tighten nuts to 115
Nm (85 lbf.ft).
5.Remove stands and lower vehicle.
M30 0996