Page 681 of 1007
INTERIOR TRIM COMPONENTS
76-3-20 REPAIRS
10.Disconnect 2 multiplugs from fuse box.
11.Close glove box.
12.Remove clock.
+ INSTRUMENTS, REPAIRS, Clock.
13.Remove hazard warning switch.
+ DRIVER CONTROLS, REPAIRS,
Switch - hazard warning - from 04MY.
14.Remove both 'A' post upper trim finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
15.Remove passenger airbag.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - from 04MY.
16.Disconnect 2 multiplugs from fascia harness.17.Remove 14 bolts securing fascia.
18.With assistance remove fascia.
NOTE: Do not carry out further dismantling if
component is removed for access only.
19.Disconnect 4 multiplugs from fascia switch
assembly.
20.Remove 4 switches from fascia switch carrier.
M76 4722
M76 4714
Page 682 of 1007
INTERIOR TRIM COMPONENTS
REPAIRS 76-3-21
21.Release mirror switch from fascia and
disconnect multiplug, remove switch assembly.
22.Remove passenger glove box internal finisher
and remove 4 screws securing liner.
23.Release glove box liner and release lamp
assembly.
24.Remove passenger side glove box liner
assembly.25.Remove glove box hinge pins and remove
glove box lids.
26.Remove cruise control switch carrier assembly
from fascia.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Switch - engagement
(on/off) - from 04MY.
27.Carefully release and remove 4 face level
fascia air vents.
28.Remove 2 screws securing drivers side glove
box striker plate assembly and collect striker.
Page 683 of 1007

INTERIOR TRIM COMPONENTS
76-3-22 REPAIRS
29.Noting fitted position remove fascia harness
assembly.Refit
1.Fit and secure fascia harness.
2.Fit striker plate, secure with screws and adjust
if necessary.
3.Fit passenger side glove box assembly.
4.Fit face level air vents.
5.Fit and secure cruise switch carrier assembly to
fascia.
+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Switch - engagement
(on/off) - from 04MY.
6.Fit glove box lids and secure hinge pins.
7.Connect mirror switch multiplug and fit switch
assembly to fascia.
8.Fit switches to fascia carrier and connect
multiplugs.
9.With assistance fit fascia to vehicle and secure
bolts to 10 Nm (7 lbf.ft).
10.Connect fascia harness multiplugs to main
harness.
11.Fit passenger airbag.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - fascia - passenger - from 04MY.
12.Fit 'A' post upper trim finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
13.Fit hazard warning switch.
+ DRIVER CONTROLS, REPAIRS,
Switch - hazard warning - from 04MY.
14.Fit clock.
+ INSTRUMENTS, REPAIRS, Clock.
15.Open drivers side glove box.
16.Fit Radio/CD module.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio/CD - from 04MY.
17.Fit fuse box cover and close glove box lid.
18.Fit steering column lower cover and secure with
screws.
19.Fit wiper/indicator switch and tighten clamping
screw.
20.Connect multiplugs to wiper/indicator switch.
21.Fit rotary coupler.
+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
22.Fit heater control to fascia and secure with
screws.
23.Fit instrument pack.
+ INSTRUMENTS, REPAIRS,
Instrument panel - from 04MY.
M76 4721
Page 684 of 1007
INTERIOR TRIM COMPONENTS
REPAIRS 76-3-23
Drink tray assembly - fascia - up to 04MY
$% 76.46.41
Remove
1.Open cup holder and remove both rubber mats.
2.Remove 2 screws securing cup holder
assembly and remove assembly.
Refit
1.Position cup holder assembly and secure with
screws.
2.Fit rubber mates and close cup holder.
Stowage box - fascia
$% 76.46.45
Remove
1.Remove mat from stowage box to access
screws.
2.Remove 2 screws.
3.Remove stowage box from fascia.
Refit
1.Position stowage box and secure with screws.
2.Fit mat to stowage box.
M76 4400
Page 685 of 1007

INTERIOR TRIM COMPONENTS
76-3-24 REPAIRS
Carpet - luggage compartment
$% 76.49.04
Remove
1.Remove both rear quarter lower trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
2.Open lid on security box.
3.Disconnect multiplug from sub-woofer if fitted.
4.Remove 6 screws securing lid to body and
remove lid.
5.Remove 4 screws securing lid latch strikers to
body and remove strikers.6.Remove 4 buckles from rear carpet.
7.Release carpet from rear seat strikers and
lashing eyes and remove carpet.
Refit
1.Fit rear carpet in loadspace and secure with
buckles.
2.Fit lid latch strikers and secure with screws.
3.Fit security box lid and secure with screws.
4.Connect multiplug to sub-woofer if fitted.
5.Close security box lid.
6.Fit rear quarter lower trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
Page 686 of 1007
INTERIOR TRIM COMPONENTS
REPAIRS 76-3-25
Glove box
$% 76.52.03
Remove
1.Open glove box and remove glove box mat.
2.Release illumination lamp from glove box.
3.Remove 4 screws from glove box and remove
glove box.
Refit
1.Fit glove box and secure with screws.
2.Fit illumination lamp.
3.Fit glove box mat.
4.Close glove box.
Headlining - 3 door
$% 76.64.15
Remove
1.Fold front seat squabs forward.
2.Remove both sun visors.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
3.Remove both 'A' post upper trim finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
4.Remove 2 screws securing headlining to front
end of roof panel.
Page 687 of 1007

INTERIOR TRIM COMPONENTS
76-3-26 REPAIRS
5.Remove roof lamp lens.
6.Remove 2 screws securing roof lamp to body.
7.Disconnect multiplug from roof lamp and
remove lamp.
8.Release clips securing headlining rear finisher
to body and remove finisher.
9.Release 3 studs securing rear edge of
headlining to roof panel.
10.Remove 4 screws securing headlining to 'B'
posts.
11.Release 2 studs securing sides of headlining to
body.
12.Lower front edge of headlining.13.Release headlining from sun roof seal and
remove headlining.
14.Remove studs from headlining.
15.Remove 3 screws and remove pocket from
headlining.
Refit
1.Fit pocket to headlining and secure with
screws.
2.Fit studs to headlining.
3.Position headlining and secure studs to roof
panel.
4.Position headlining to 'B' posts and secure with
screws.
5.Secure headlining behind rear vent rubbers.
6.Fit headlining rear finisher and secure clips.
7.Fit headlining to sun roof seal.
8.Position roof lamp and connect multiplug.
9.Fit roof lamp and secure with screws.
10.Fit lens to roof lamp.
11.Fit both sun visors.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
12.Fit 'A' post upper finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
13.Reposition front seat squabs.
Page 688 of 1007
INTERIOR TRIM COMPONENTS
REPAIRS 76-3-27
Headlining - 5 door
$% 76.64.15
Remove
1.Remove both 'A' post upper trim finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
2.Remove both rear quarter upper trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
3.Remove both sun visors.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
4.Remove screw covers and screws from grab
handles and remove handles.
5.Remove grab handle blanking plugs.6.Remove lens from front interior lamp.
7.Remove 2 bolts securing front interior lamp to
body.
8.Release interior lamp from headlining,
disconnect multiplug and remove lamp.
9.Release rear interior lamp from headlining,
disconnect multiplug and remove lamp.
10.Release both 'B/C' post upper finishers and
position aside.