Page 977 of 1007

HARNESSES
86-7-2 REPAIRS
Harness - main
$% 86.70.07
Remove
1.Make the SRS system safe.
+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove carpet.
3.Remove engine acoustic cover.
+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
4.Remove windscreen washer reservoir.
+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
5.Pull reservoir harness and washer tubes into
engine bay.
6.Remove nut and release earth header from RH
inner wing.
7.Disconnect multiplug from ABS modulator.
8.Disconnect multiplug from RH ABS speed
sensor and release harness from clips.
9.Disconnect 2 multiplugs from RH headlamp
and headlamp levelling motor.10.Disconnect multiplugs from horn, refrigerant
pressure sensor and compressor.
11.Remove jack from holder in engine bay.
12.Disconnect multiplug from brake fluid low level
indicator switch.
13.Disconnect multiplug from bonnet switch.
14.Remove bolt and 2 nuts securing PAS and
coolant reservoir support bracket and position
aside.
15.Release 5 harness retaining clips.
16.Release front screen wash tube from harness
and position aside.
17.Remove nut securing earth header to bulk head
and remove earth header.
Page 978 of 1007
HARNESSES
REPAIRS 86-7-3
18.With assistance feed harness through bulk
head into vehicle.
19.Remove battery carrier.
+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
20.Remove 3 cable ties and release bonnet
release cable from harness.
21.Disconnect multiplug from cooling fan pack and
2 multiplugs from cooling fans.
22.Release 4 clips securing harness to cooling
fans and release harness from cooling fans.
23.Disconnect 2 multiplugs from LH headlamp and
headlamp levelling motor.
24.Disconnect multiplug from harness.25.Remove nut securing LH earth header and
release header.
26.Disconnect multiplug from front LH ABS speed
sensor.
27.Disconnect Lucar connector from starter motor.
28. Models with cruise control:Disconnect
multiplug from cruise control vacuum pump.
29.Release 5 harness retaining clips.
30.Disconnect 2 engine harness to main harness
multiplugs.
31.Release 5 Allen screws securing 'E' box cover
to 'E' box.
32.Remove 'E' box cover
Page 979 of 1007
HARNESSES
86-7-4 REPAIRS
33. Automatic gearbox only: Disconnect
multiplug from automatic gearbox ECU.
34.Disconnect 2 engine harness to main harness
multiplugs.
35.Disconnect 'E' box temperature sensor
multiplug.
36.Disconnect 'E' box cooling fan multiplug.
37.Remove fuse box cover.
38.Remove 2 bolts securing battery connections to
fuse box and disconnect multiplug from fuse
box.
39.Remove 3 nuts securing fuse box to brackets.40.Disconnect 6 multiplugs from the underside of
fusebox.
41.Disconnect multiplug from inertia switch.
42.Release 2 fixings securing harness to LH side
of engine bay.
43.Remove air intake plenum.
+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
Page 980 of 1007
HARNESSES
REPAIRS 86-7-5
44.Disconnect multiplug from wiper motor and pull
into engine bay.
45.With assistance pull main harness into vehicle
interior.
46.Remove 6 screws securing front mud flaps and
remove mud flaps.
47.Release rear edges of front wheel arch liners.48.Release side repeater lamps, disconnect
multiplugs and remove lamps.
49.Remove 3 bolts from passenger compartment
fuse box and pull fuse box forward.
50.Release and disconnect multiplug from RH 'A'
post.
51.Disconnect coaxial cable.
52.Release relays from fuse box bracket.
Page 981 of 1007
HARNESSES
86-7-6 REPAIRS
53.Release fuse box, disconnect 11 multiplugs
and remove fuse box.
54.Disconnect multiplug from steering column
switch.
55.Release harness clip from steering column.
56.Disconnect multiplug from throttle position
sensor.
57.Disconnect multiplugs from brake light switch
and brake pedal position switch.58.Disconnect multiplug from airbag ECU.
59.Remove airbag ECU securing bolt and release
earth lead.
60.Remove nut from earth header and release
header from floor tunnel.
Page 982 of 1007
HARNESSES
REPAIRS 86-7-7
61.Disconnect heated oxygen sensor multiplug.
62. Automatic gearbox only: Disconnect
multiplugs from gear selector.
63.Disconnect multiplug from accelerometer.
64. Manual gearbox only: Disconnect multiplug
from gear lever hill descent switch.
65.Disconnect Lucar from handbrake switch.
66.Release 2 relays from bracket and remove
bracket.
67.Release 4 clips securing harness to air ducting.
68.Remove nut from rear heater ducting and
remove ducting.
69.Remove 4 nuts securing steering column to
bracket and lower column.
70.Remove face level vent ducting to access main
harness clips.71.Disconnect multiplug from window lift ECU.
72.Remove nut securing earth header to RH 'A'
post and release header.
73.Release multiplugs and earth header from LH
lower 'A' post.
Page 983 of 1007
HARNESSES
86-7-8 REPAIRS
74.Release all harness clips from interior of
vehicle.
75.Release and disconnect multiplugs from base
of 'B/C' posts.
76.Remove luggage compartment carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.77.Remove 6 screws from fuel pump access cover
and remove cover.
78.Disconnect multiplug from fuel pump.
79.Release both rear ABS speed sensor
harnesses and disconnect multiplugs.
80.Pull harness into vehicle interior.
Page 984 of 1007
HARNESSES
REPAIRS 86-7-9
81.Release and disconnect rear window lift and
wash/wipe relays.
82.Disconnect 3 multiplugs from tail door harness.
83.Disconnect rear screen washer tube.
84.Disconnect multiplug from towing electrics.
85.Remove nut from RH rear earth header and
release header.86.Remove 3 Torx screws securing RH tail lamp to
body.
87.Disconnect multiplugs and remove tail lamp.
88.Disconnect multiplugs from LH tail lamp.
89.Remove nut from LH rear earth header and
release header.