2001 LAND ROVER FREELANDER Workshop Manual

CONTENTS
14 CONTENTS
INTERIOR TRIM COMPONENTS ............................................................. 76-3-1
REPAIRS
Sun visor ......................................................................................................................................... 76-3-1
Trim casing - rear quarter - lower - 3 door ...................................................................................... 76-3-1
Trim casing - rear quarter - lower - 5 door ...................................................................................... 76-3-2
Trim casing - rear quarter - upper - 3 door ..................................................................................... 76-3-3
Trim casing - rear quarter - upper - 5 door ..................................................................................... 76-3-4
Trim finisher - 'A' post - upper - renew ............................................................................................ 76-3-5
Trim finisher - 'B/C' post - upper - renew ........................................................................................ 76-3-6
Trim finisher - 'B' post - lower - 5 door ............................................................................................ 76-3-7
Trim casing - body side - rear - 3 door............................................................................................ 76-3-8
Console - front - up to 04MY........................................................................................................... 76-3-9
Console assembly - front - from 04MY ........................................................................................... 76-3-11
Console - rear ................................................................................................................................. 76-3-12
Cup holder - fascia - from 04MY ..................................................................................................... 76-3-13
Fascia - up to 04MY........................................................................................................................ 76-3-14
Fascia - from 04MY ........................................................................................................................ 76-3-19
Drink tray assembly - fascia - up to 04MY ...................................................................................... 76-3-23
Stowage box - fascia ...................................................................................................................... 76-3-23
Carpet - luggage compartment ....................................................................................................... 76-3-24
Glove box........................................................................................................................................ 76-3-25
Headlining - 3 door ......................................................................................................................... 76-3-25
Headlining - 5 door ......................................................................................................................... 76-3-27
SCREENS ................................................................................................. 76-4-1
REPAIRS
Windscreen ..................................................................................................................................... 76-4-1
Glass - body side - rear .................................................................................................................. 76-4-3
SEATS ....................................................................................................... 76-5-1
REPAIRS
Front seat ....................................................................................................................................... 76-5-1
Rear seat - LH ............................................................................................................................... 76-5-1
Rear seat - RH ............................................................................................................................... 76-5-2
Cushion & squab - rear seat - bench type - 3 door ........................................................................ 76-5-2
Cover - one piece - front seat cushion ........................................................................................... 76-5-3
Cover - rear seat cushion - RH ..................................................................................................... 76-5-4
Cover - rear seat cushion - LH........................................................................................................ 76-5-6
Cover - cushion - rear single seat - 3 door .................................................................................... 76-5-7
Finisher - seat base - front - each .................................................................................................. 76-5-8
Finisher - cushion side - front seat ................................................................................................. 76-5-9
Manual mechanism - lumbar support - front seat .......................................................................... 76-5-9
Latch - rear squab - RH ................................................................................................................. 76-5-11
Latch - rear squab - LH ................................................................................................................... 76-5-11
Cover - squab - front seat .............................................................................................................. 76-5-12
Cover - squab - rear seat - side - LH .............................................................................................. 76-5-13
Cover - squab - rear seat - RH ...................................................................................................... 76-5-14
Cover - squab - rear single seat - 3 door ....................................................................................... 76-5-16

CONTENTS
CONTENTS 15
SUNROOF................................................................................................. 76-6-1
REPAIRS
Sun/sliding roof - complete - front - 3 door ..................................................................................... 76-6-1
Wind deflector - sun/sliding roof - 3 door ....................................................................................... 76-6-2
Seal - tray - sun /sliding roof - front ................................................................................................ 76-6-3
Sun/sliding roof - complete - front - 5 door ..................................................................................... 76-6-4
Glass panel - sun/sliding roof - front - 5 door ................................................................................. 76-6-4
Seal - panel glass - sun roof - 5 door .............................................................................................. 76-6-5
Motor - sun/sliding roof - front - 5 door ........................................................................................... 76-6-5
Drive cables & slide assemblies - sun/sliding roof - front - 5 door ................................................. 76-6-7
Drain tube - sun/sliding roof - front - each - 5 door ........................................................................ 76-6-8
Drain tube - sun/sliding roof - rear - each - 5 door ......................................................................... 76-6-9
Finisher - flange to headlining - front ............................................................................................. 76-6-9
Wind deflector - sun/sliding roof - 5 door ........................................................................................ 76-6-10
Sun blind - front - one - 5 door ....................................................................................................... 76-6-10
Switch - sun/sliding roof - front ....................................................................................................... 76-6-11
Seal - tray - sun /sliding roof - front - 5 door ................................................................................... 76-6-11
HOOD ........................................................................................................ 76-7-1
REPAIRS
Hard top - remove for access & refit ............................................................................................... 76-7-1
Frame & hood cover - assembly - remove for access & refit ......................................................... 76-7-2
Hood outer cover ............................................................................................................................ 76-7-4
Glass - body side - hard back ......................................................................................................... 76-7-5
Seal - hard back - primary............................................................................................................... 76-7-7
Catch and retainer - hard-back - front ............................................................................................. 76-7-8
Catch and retainer - hard-back - rear .............................................................................................. 76-7-9
BODY DIMENSIONS ................................................................................ 77-1-1
BODY DIMENSIONS
Dimensional Information ................................................................................................................. 77-1-1
Dimensional Illustrations ................................................................................................................. 77-1-3
BODY GAPS AND PROFILES
Gap and Profile Measurements ...................................................................................................... 77-1-17

CONTENTS
16 CONTENTS
PANEL REPAIRS...................................................................................... 77-2-1
BODY REPAIRS
General ........................................................................................................................................... 77-2-1
REPLACEMENT PANELS
Serviceable Panels ......................................................................................................................... 77-2-3
Inner front end panels ..................................................................................................................... 77-2-4
Outer body side panels - 3 door ..................................................................................................... 77-2-5
Outer body side panels - 5 door ..................................................................................................... 77-2-6
Front inner body side panels - 3 door ............................................................................................. 77-2-7
Front inner body side panels - 5 door ............................................................................................. 77-2-8
Rear inner body side panels - 3 door.............................................................................................. 77-2-9
Rear inner body side panels - 5 door.............................................................................................. 77-2-10
Roof assemblies - 3 door ................................................................................................................ 77-2-11
Roof assembly - 5 door................................................................................................................... 77-2-12
Rear end panels ............................................................................................................................. 77-2-13
Door assemblies ............................................................................................................................. 77-2-14
WELDING PROCEDURES
ECU locations (3 door model shown, 5 door model similar) ........................................................... 77-2-15
General Welding Precautions ......................................................................................................... 77-2-16
PROCEDURES
Panel replacement procedure......................................................................................................... 77-2-19
REPAIRS
Front bulkhead assembly ............................................................................................................... 77-2-25
Bonnet locking platform .................................................................................................................. 77-2-27
Headlamp mounting panel .............................................................................................................. 77-2-28
Front lower crossmember .............................................................................................................. 77-2-29
Front sidemember (complete) ........................................................................................................ 77-2-30
Front sidemember (front section) ................................................................................................... 77-2-32
Front valance assembly ................................................................................................................. 77-2-33
Valance upper front ....................................................................................................................... 77-2-36
Valance front .................................................................................................................................. 77-2-37
Valance outer reinforcement .......................................................................................................... 77-2-39
'A' post - 3 door .............................................................................................................................. 77-2-40
'A' post - 5 door .............................................................................................................................. 77-2-41
Sill reinforcement - 3 door .............................................................................................................. 77-2-43
Sill reinforcement - 5 door .............................................................................................................. 77-2-44
'B/C' post reinforcement - 3 door ................................................................................................... 77-2-45
'B/C' post reinforcement - 5 door ................................................................................................... 77-2-46
Complete rear quarter - 3 door ...................................................................................................... 77-2-48
Complete rear quarter - 5 door ...................................................................................................... 77-2-50
Outer rear wheel arch - 3 door ....................................................................................................... 77-2-53
Outer rear wheel arch - 5 door ....................................................................................................... 77-2-54
Inner 'e' post - 3 door ..................................................................................................................... 77-2-55
Inner 'e' post - 5 door ..................................................................................................................... 77-2-56
Rear floor crossmember assembly ................................................................................................ 77-2-58
Rear floor ........................................................................................................................................ 77-2-59
Floor longitudinal ............................................................................................................................ 77-2-60
Front roof assembly - 3 door .......................................................................................................... 77-2-61
Rear roof assembly - 3 door .......................................................................................................... 77-2-61
Roof assembly - 5 door .................................................................................................................. 77-2-62
TIMES
TIME SCHEDULES ........................................................................................................................ 77-2-63

CONTENTS
CONTENTS 17
BODY SEALING MATERIALS ................................................................. 77-3-1
MATERIALS AND APPLICATIONS
........................................................................................................................................................ 77-3-1
APPROVED MATERIALS
........................................................................................................................................................ 77-3-3
APPLICATION EQUIPMENT
Application Equipment .................................................................................................................... 77-3-5
CORROSION PREVENTION AND SEALING .......................................... 77-4-1
CORROSION PREVENTION
Cavity wax treatment areas and injection holes - 3 door ................................................................ 77-4-1
Key to Figure, cavity wax treatment areas and injection holes - 3 door .......................................... 77-4-2
Sill cavity wax injection holes - 5 door ............................................................................................ 77-4-3
Door cavity wax treatment areas and injection hole - 5 door .......................................................... 77-4-4
Corrosion Prevention ...................................................................................................................... 77-4-5
SEALING
Underbody sealer treatment areas ................................................................................................. 77-4-7
Underbody sealer............................................................................................................................ 77-4-8
INTERNAL SEALING
Expanding foam acoustic seals ...................................................................................................... 77-4-27
Expanding foam acoustic seals ...................................................................................................... 77-4-28
LEAK DETECTION
Water Leaks .................................................................................................................................... 77-4-31
PAINTING ................................................................................................. 77-5-1
PANEL PROCEDURES
Panel Preparation ........................................................................................................................... 77-5-1
PAINT PROCEDURES
Paint preparation............................................................................................................................. 77-5-2

CONTENTS
18 CONTENTS
HEATING AND VENTILATION ................................................................. 80-1
REPAIRS
Controls - heater - up to 04MY ....................................................................................................... 80-1
Controls - heater - from 04MY ........................................................................................................ 80-2
Servo - air recirculation .................................................................................................................. 80-3
Switch - recirculation control .......................................................................................................... 80-3
Switch - fan - front heater .............................................................................................................. 80-4
Ventilator - face level - LH ............................................................................................................. 80-5
Plenum - air intake ......................................................................................................................... 80-6
Heater unit ..................................................................................................................................... 80-7
Element - positive temperature co-efficient (PTC) heater - Td4 models......................................... 80-10
Harness - positive temperature co-efficient (PTC) heater - Td4 models ........................................ 80-11
Microswitch - positive temperature co-efficient (PTC) heater - Td4 models ................................... 80-14
Blower assembly ............................................................................................................................ 80-14
Resistor unit - fan motor ................................................................................................................ 80-15
Matrix - heater................................................................................................................................. 80-15
Relay - power - positive temperature co-efficient (PTC) - Td4 models ........................................... 80-16
Relay - control - positive temperature co-efficient (PTC) - Td4 models .......................................... 80-17
Fuel burning heater (FBH) .............................................................................................................. 80-18
Sensor - outside temperature (OT) ................................................................................................. 80-19
Fuel pump - fuel burning heater - up to 03MY ................................................................................ 80-20
Fuel pump - fuel burning heater - from 03MY ................................................................................. 80-21
AIR CONDITIONING ................................................................................. 82-1
REFRIGERANT RECOVERY, RECYCLING AND RECHARGING
Refrigerant recovery - recycling and recharge................................................................................ 82-1
ADJUSTMENTS
Drive belt - compressor - Td4 ......................................................................................................... 82-3
REPAIRS
Drive belt - compressor - Td4 ......................................................................................................... 82-5
Compressor - Td4 ........................................................................................................................... 82-6
Compressor - KV6 .......................................................................................................................... 82-7
Compressor - K1.8.......................................................................................................................... 82-8
Condenser ...................................................................................................................................... 82-10
Receiver drier ................................................................................................................................. 82-12
Switch - control ............................................................................................................................... 82-13
Sensor - refrigerant pressure .......................................................................................................... 82-14
Valve - thermostatic expansion (TXV) ............................................................................................ 82-15
Evaporator ..................................................................................................................................... 82-16

CONTENTS
CONTENTS 19
WIPERS AND WASHERS ........................................................................ 84-1
REPAIRS
Reservoir - washer ......................................................................................................................... 84-1
Jet - washer - each ........................................................................................................................ 84-2
Pump - washer ............................................................................................................................... 84-2
Arm - wiper - each .......................................................................................................................... 84-3
Blade - wiper - each ....................................................................................................................... 84-3
Motor & linkage - wiper .................................................................................................................. 84-4
Switch - wiper/washer .................................................................................................................... 84-4
Pump - washer ............................................................................................................................... 84-5
Arm - wiper ..................................................................................................................................... 84-5
Blade - wiper .................................................................................................................................. 84-6
Motor - wiper .................................................................................................................................. 84-7
Switch - combined wiper/washer ................................................................................................... 84-8
Relay - tailgate wipe - 5 door ......................................................................................................... 84-8
CHARGING AND STARTING ................................................................... 86-1-1
ADJUSTMENTS
Ancillary drive belt - K1.8 ............................................................................................................... 86-1-1
Ancillary drive belt - K1.8 with A/C .................................................................................................. 86-1-2
REPAIRS
Alternator - Td4 ............................................................................................................................... 86-1-3
Alternator - KV6 .............................................................................................................................. 86-1-5
Alternator - K1.8 .............................................................................................................................. 86-1-6
Ancillary drive belt - Td4 ................................................................................................................. 86-1-7
Ancillary drive belt - K1.8 without A/C ............................................................................................. 86-1-8
Ancillary drive belt - K1.8 with A/C .................................................................................................. 86-1-9
Ancillary drive belt - KV6 ................................................................................................................. 86-1-10
Tensioner - ancillary drive belt - Td4 ............................................................................................... 86-1-11
Battery ............................................................................................................................................. 86-1-12
Carrier - battery ............................................................................................................................... 86-1-13
Relay - main .................................................................................................................................... 86-1-14
Starter motor - Td4 .......................................................................................................................... 86-1-15
Starter motor - KV6 ......................................................................................................................... 86-1-16
Starter motor - K1.8 ........................................................................................................................ 86-1-17
Relay - starter ................................................................................................................................. 86-1-18

CONTENTS
20 CONTENTS
LIGHTING.................................................................................................. 86-2-1
ADJUSTMENTS
Headlamps - pair - align beam - up to 04MY .................................................................................. 86-2-1
Headlamps - pair - align beam - from 04MY ................................................................................... 86-2-1
REPAIRS
Headlamp assembly - up to 04MY.................................................................................................. 86-2-3
Headlamp assembly - from 04MY .................................................................................................. 86-2-4
Lamp assembly - flasher side repeater - front ................................................................................ 86-2-5
Lamp assembly - tail ....................................................................................................................... 86-2-5
Lamp assembly - number plate ...................................................................................................... 86-2-6
Lamp assembly - fog/driving - from 04MY ...................................................................................... 86-2-6
Lamp assembly - rear ..................................................................................................................... 86-2-7
Lamp assembly - centre high mounted stop (CHMSL) ................................................................... 86-2-7
Lamp assembly - glove compartment ............................................................................................. 86-2-8
Lamp assembly - load space .......................................................................................................... 86-2-8
Switch - headlamp levelling ............................................................................................................ 86-2-9
Switch - glove compartment ........................................................................................................... 86-2-9
Switch - hazard warning ................................................................................................................. 86-2-10
Switch - combined direction indicator/headlight/horn ..................................................................... 86-2-10
Switch - rear fog lamp ..................................................................................................................... 86-2-11
CONTROL UNITS ..................................................................................... 86-3-1
REPAIRS
Control unit - window lift ................................................................................................................. 86-3-1
Relay - power folding mirrors - from 02MY ..................................................................................... 86-3-1
Central Control Unit (CCU) ............................................................................................................. 86-3-2
Control Unit - power fold mirrors - up to 02MY ............................................................................... 86-3-3
SECURITY................................................................................................. 86-4-1
REPAIRS
Solenoid/motor - taildoor................................................................................................................. 86-4-1
Switch/push - horn .......................................................................................................................... 86-4-2
Horn ................................................................................................................................................ 86-4-2
Immobilisation - electronic control unit (ECU) - ............................................................................. 86-4-3
Sensor - volumetric - alarm system - 3 door ................................................................................... 86-4-3
Module (ECU) - volumetric - alarm system - 5 door - without sunroof ........................................... 86-4-5
Module (ECU) - volumetric - alarm system - 5 door - with sunroof ................................................ 86-4-7
Receiver - alarm system ................................................................................................................. 86-4-10
Coil - passive immobilisation - alarm system .................................................................................. 86-4-10

CONTENTS
CONTENTS 21
WINDOWS ................................................................................................ 86-5-1
REPAIRS
Motor & control unit - front door - 3 door ......................................................................................... 86-5-1
Motor & control unit - front door - 5 door ......................................................................................... 86-5-2
Switch - master window - 5 door - from 04MY ................................................................................ 86-5-2
Relay - control - tail door glass ....................................................................................................... 86-5-3
Microswitch - hardtop sensing - 3 door ........................................................................................... 86-5-4
Relay - heated front screen ........................................................................................................... 86-5-5
Switch - backlight heater ................................................................................................................. 86-5-6
IN CAR ENTERTAINMENT ...................................................................... 86-6-1
REPAIRS
Radio - up to 04MY ......................................................................................................................... 86-6-1
Radio/CD - from 04MY .................................................................................................................... 86-6-2
Speaker - rear - 3 door .................................................................................................................... 86-6-3
Speaker - rear - 5 door .................................................................................................................... 86-6-3
Speaker - front ................................................................................................................................ 86-6-4
Aerial - manual - 3 door .................................................................................................................. 86-6-4
Aerial - manual - 5 door .................................................................................................................. 86-6-5
Coaxial lead - front aerial - 3 door ................................................................................................... 86-6-6
Coaxial lead - front aerial - 5 door ................................................................................................... 86-6-7
Speaker - tweeter - front ................................................................................................................. 86-6-8
Speaker - tweeter - rear - 3 door ..................................................................................................... 86-6-9
Amplifier - power ............................................................................................................................ 86-6-10
Sub-woofer assembly .................................................................................................................... 86-6-11
Coaxial lead - extension.................................................................................................................. 86-6-12
HARNESSES ............................................................................................ 86-7-1
REPAIRS
Fuse box - passenger compartment ............................................................................................... 86-7-1
Harness - main ................................................................................................................................ 86-7-2
Harness - tailgate ............................................................................................................................ 86-7-12
Harness - interior lights - 5 door ...................................................................................................... 86-7-15
Harness - front door - 5 door ........................................................................................................... 86-7-15
Harness - rear door ......................................................................................................................... 86-7-16
DRIVER CONTROLS ................................................................................ 86-8-1
REPAIRS
Switch - remote control - audio system .......................................................................................... 86-8-1
Switch - park distance control (PDC) - from 04 MY ........................................................................ 86-8-1
Control unit (ECU) - parking aid - from 04MY ................................................................................. 86-8-2
Sensor - parking aid - rear - from 04MY ......................................................................................... 86-8-2
Sounder - parking aid - rear - from 04MY ....................................................................................... 86-8-3
Switch - handbrake warning ............................................................................................................ 86-8-3
Switch - hazard warning - from 04MY ............................................................................................. 86-8-4
Cigar lighter - front .......................................................................................................................... 86-8-4
Switch - control - exterior mirror ...................................................................................................... 86-8-5