Page 625 of 1007
DOORS
76-1-20 REPAIRS
Trim casing - rear door - from 04MY
$% 76.34.04
Remove
1.Remove screw securing door release
escutcheon and remove escutcheon.
2.Release and remove door pull finisher from
door pull.
3.Remove 3 screws securing door pull to door
assembly.4.Release trim casing from door assembly.
5.Disconnect multiplug from door tweeter.
6.Disconnect multiplug from window lift switch
and remove trim casing.
NOTE: Do not carry out further dismantling if
component is removed for access only.
7.Release 2 clips and remove window lift switch
finisher from trim casing.
M76 4710
Page 626 of 1007

DOORS
REPAIRS 76-1-21
8.Remove locking ring securing tweeter to trim
casing and remove tweeter.
9.Remove foam pad from sill button guide.
10.Release retainer and remove sill button guide.
11.Note the fitted position of the 2 long trim studs
and remove 9 trim studs from trim casing.
12.Release and remove locking ring securing door
pull to trim casing.
13.Remove 2 plastic rivets securing door pull to
trim casing and remove door pull.
NOTE: Plastic rivets are used for production
purposes only. Screws should be used to retain
all parts previously held in place with plastic
rivets.Refit
1.Fit door pull to trim casing and secure with
screws and locking ring.
2.Fit trim studs to casing.
3.Fit sill button guide to trim casing and secure
with retainer.
4.Fit foam pad to sill button guide.
5.Fit tweeter to trim casing and secure with
locking ring.
6.Fit and secure window lift switch and finisher to
trim casing.
7.Connect multiplugs to window lift switch and
door tweeter.
8.Position trim casing, align fasteners with holes
in door and press firmly into position.
9.Fit and tighten screws securing door pull to
door assembly.
10.Fit and secure door pull finisher to door pull.
11.Fit door release escutcheon to trim casing and
secure with screw.
Page 627 of 1007
DOORS
76-1-22 REPAIRS
Trim casing - tail door
$% 76.34.10
Remove
1.Remove 4 screws securing bottom of trim
casing to door.
2.Release 8 clips securing sides and bottom of
casing.
3.Release 5 clips securing top of casing and
remove casing.
4.Remove 8 trim studs from casing.Refit
1.Fit trim studs to casing.
2.Position casing and secure top clips.
3.Secure clips on sides and bottom of casing.
4.Fit screws to bottom of casing.
Page 628 of 1007
DOORS
REPAIRS 76-1-23
Plastic sheet - front door - lower - 3 door
$% 76.34.18
Remove
1.Remove front door pocket.
+ DOORS, REPAIRS, Pocket - front
door - 3 door.
2.Release and discard plastic sheet.
Refit
1.Clean door contact area with white spirit.
2.Position NEW plastic sheet to door and seal in
position, by applying hand pressure to centre
bottom of sheet first then move out from this
point in both directions applying an even
pressure to the seal, smooth out any creases.
3.Fit front door pocket.
+ DOORS, REPAIRS, Pocket - front
door - 3 door.
Pocket - front door - 3 door
$% 76.34.19
Remove
1.Remove 8 Torx screws securing pocket to door
and remove pocket.
Refit
1.Fit pocket and secure with Torx screws.
M76 4026
Page 629 of 1007

DOORS
76-1-24 REPAIRS
Plastic sheet - front door - upper - 3 door
$% 76.34.24
Remove
1.Remove front door trim casing.
+ DOORS, REPAIRS, Trim casing -
front door - 3 door.
2.Release and discard plastic sheet.
Refit
1.Clean door contact area with white spirit.
2.Position NEW plastic sheet to door and seal in
position, by applying hand pressure to centre
bottom of sheet first then move out from this
point in both directions applying an even
pressure to the seal, smooth out any creases.
3.Fit front door trim casing.
+ DOORS, REPAIRS, Trim casing -
front door - 3 door.
Plastic sheet - tail door
$% 76.34.25
Remove
1.Remove tail door trim casing.
+ DOORS, REPAIRS, Trim casing - tail
door.
2.Release and discard plastic sheet.
Refit
1.Clean door contact area with white spirit.
2.Position NEW plastic sheet to door and seal in
position, by applying hand pressure to centre
bottom of sheet first then move out from this
point in both directions applying an even
pressure to the seal, smooth out any creases.
3.Fit tail door trim casing.
+ DOORS, REPAIRS, Trim casing - tail
door.
Page 630 of 1007

DOORS
REPAIRS 76-1-25
Plastic sheet - front door - 5 door
$% 76.34.26
Remove
1.Remove front door speaker.
+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - front.
2.Remove 5 door pocket screw fixings.
3.Remove 2 door handle screw fixings. 04MY:
Remove 1 additional screw.
4.Release and discard plastic sheet.
Refit
1.Clean door contact area with white spirit.
2.Position NEW plastic sheet to door and seal in
position, by applying hand pressure to centre
bottom of sheet first then move out from this
point in both directions applying an even
pressure to the seal, smooth out any creases.
CAUTION: It is crucial that no creases are
present along the base of the plastic sheet.
3.Fit and secure door handle and pocket fixings.
4.Fit front door speaker.
+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - front.
Plastic sheet - rear door
$% 76.34.28
Remove
1.Remove rear door speaker.
+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - rear - 5 door.
2.Noting their fitted position, remove 7 trim stud
retainers, 2 door pull screw retainers and 4
speaker screw retainers.
3.Release and discard plastic sheet.
Refit
1.Clean door contact area with white spirit.
2.Position NEW plastic sheet to door and seal in
position, by applying hand pressure to centre
bottom of sheet first then move out from this
point in both directions applying an even
pressure to the seal, smooth out any creases.
CAUTION: It is crucial that no creases are
present along the base of the plastic sheet.
3.Fit trim stud retainers and screw retainers to
door.
4.Fit rear door speaker.
+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - rear - 5 door.
Page 631 of 1007

DOORS
76-1-26 REPAIRS
Latch - front door - 3 door
$% 76.37.12
Remove
1.Remove upper plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - upper - 3 door.
2.Release sill button lock rod from door latch.
3.Remove control rod from exterior handle.
4.Disconnect multiplug from latch.
5.Remove 3 Torx screws securing latch to door.
6.On drivers door, release door lock barrel
paddle from latch.
7.Remove latch from aperture.8.Open security flap on latch.
9.Release interior release cable clamp from
latch.
10.Disengage interior release cable from latch.
Refit
1.Secure interior release cable to latch and close
latch security flap.
2.Fit interior release cable clamp to latch.
3.Position latch to door. On drivers door, align
lock barrel paddle to latch.
4.Fit and tighten Torx screws securing latch to
door.
5.Connect multiplug to latch.
6.Connect exterior handle control rod to latch.
7.Fit sill button lock rod to latch.
8.Check operation of latch.
9.Fit plastic sheet to door.
+ DOORS, REPAIRS, Plastic sheet -
front door - upper - 3 door.
Page 632 of 1007

DOORS
REPAIRS 76-1-27
Latch - front door - 5 door
$% 76.37.12
Remove
1.Remove front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Release sill button lock rod from door latch.
3.Release control rod from exterior handle.
4.Disconnect multiplug from latch.
5.Remove 2 screws securing RH glass cable
guide and position guide aside.
6.Remove 3 Torx screws securing latch to door.
7.On drivers door, release door lock barrel
paddle from latch.8.Remove latch from aperture.
9.Open security flap on latch.
10.Release interior release cable clamp from
latch.
11.Disengage interior release cable from latch.
Refit
1.Secure interior release cable to latch and close
latch security flap.
2.Fit interior release cable clamp to latch.
3.Position latch to door. On drivers door, align
lock barrel paddle to latch.
4.Fit and tighten Torx screws securing latch to
door.
5.Position RH glass cable guide and tighten
screws.
6.Connect multiplug to door latch.
7.Connect exterior handle control rod to latch.
8.Fit sill button lock rod to latch.
9.Check operation of door latch.
10.Fit front door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.