Page 617 of 1007
DOORS
76-1-12 REPAIRS
Glass regulator - tail door
$% 76.31.65
Remove
1.Remove rear screen.
+ DOORS, REPAIRS, Glass - tail door.
2.Disconnect multiplug from regulator motor.
3.Loosen 3 nuts securing regulator motor and
rotate motor to release from door.
4.Loosen 4 nuts securing top of cable guides and
release guides from door.
5.Remove 2 nuts securing pre-load adjusters and
rotate adjusters fully clockwise to improve
access.
6.Release regulator from door and detach
electrical harness from LH glass clamp.
7.Remove regulator from door.Refit
1.Position regulator to door and unclip motor
transit package from rail.
2.Connect multiplug to regulator motor.
3.Connect harness clip and align regulator to
door.
4.Fit nuts to pre-load adjusters, but do not tighten
at this stage.
5.Position tops of cable guides to door, leaving
fixings finger tight.
6.Tighten regulator motor fixings.
7.Fit rear screen.
+ DOORS, REPAIRS, Glass - tail door.
Page 618 of 1007
DOORS
REPAIRS 76-1-13
Seal - waist inner - tail door
$% 76.31.67
Remove
1.Lower rear screen.
2.Raise wiper blade away from seal.
3.Remove 2 bolts from ends of seal.
4.Release seal from door flanges.
5.Remove waist seal.Refit
1.Position seal to door flanges and secure with
bolts.
2.Lower wiper blade onto seal.
3.Raise rear screen.
Page 619 of 1007

DOORS
76-1-14 REPAIRS
Trim casing - front door - 3 door
$% 76.34.01
Remove
1.Release cheater panel from front door.
2.Disconnect Lucars and remove cheater panel.
3.Remove door pull centre trim.
4.Remove 2 screws securing door pull and
remove door pull.
5.Remove screw securing door handle
escutcheon to door and remove escutcheon.6.Remove 6 Torx screws securing door casing,
release casing from 3 studs and sill button and
remove casing.
7.Remove 6 speed nuts securing speaker grill
and remove speaker grill.
NOTE: Do not carry out further dismantling if
component is removed for access only.
8.Remove 3 casing studs.
9.Remove sill button guide.
Refit
1.Position speaker grill and secure with speed
nuts.
2.Fit sill button guide.
3.Fit casing studs.
4.Position casing to door, locate sill button and
secure in studs.
5.Fit and tighten Torx screws.
6.Fit escutcheon to door handle and secure with
screw.
7.Fit door pull and secure with screws.
8.Fit door pull centre trim.
9.Connect Lucars to cheater panel and fit cheater
panel.
Page 620 of 1007
DOORS
REPAIRS 76-1-15
Trim casing - front door - 5 door - up to
04MY
$% 76.34.01
Remove
1.Release cheater panel from front door.
2.Disconnect Lucars from tweeter speaker.
3.Remove cheater panel.
4.Remove screw securing door handle
escutcheon to door and remove escutcheon.5.Remove 2 screws from door pull.
6.Remove 5 screws from door pocket.
7.Release 7 trim studs and remove casing.
NOTE: Do not carry out further dismantling if
component is removed for access only.
8.Remove 7 trim studs from casing.
9.Remove 4 Torx screws securing door pocket to
trim casing and remove pocket.
10.Remove 4 Torx screws securing door pull to
trim casing and remove door pull.
11.Remove 4 Torx screws securing door speaker
grille to trim casing and remove grille.
12.Release retainer and remove sill button guide.
Page 621 of 1007
DOORS
76-1-16 REPAIRS
Refit
1.Fit sill button guide to trim casing and secure
with retainer.
2.Fit speaker grille to trim casing and secure with
Torx screws.
3.Fit door pull to trim casing and secure with Torx
screws.
4.Fit door pocket to trim casing and secure with
Torx screws.
5.Fit trim studs to casing.
6.Fit trim casing to door and secure trim studs.
7.Fit screws to door pull and door pocket.
8.Fit door release escutcheon and secure with
screw.
9.Position cheater panel, connect Lucars to
tweeter speaker and fit cheater panel.
Trim casing - front door - 5 door - from
04MY
$% 76.34.01
Remove
1.Carefully release window lift switch pack from
door trim casing.
2.Disconnect 3 multiplugs from window lift switch
pack and remove switch pack.
M76 4698
Page 622 of 1007

DOORS
REPAIRS 76-1-17
3.Remove screw securing door handle
escutcheon to door and remove escutcheon.
4.Remove cover from door pull and remove 3
screws securing door pull to door.
5.Remove screw cover for access to centre
screw and remove 5 screws securing door
pocket to door.6.Release 6 trim studs securing trim casing to
door and remove trim casing.
NOTE: Do not carry out further dismantling if
component is removed for access only.
7.Note fitted position of the long trim stud and
remove 6 trim studs from door trim casing.
8.Remove heat stakes securing door pocket to
trim casing.
NOTE: Heat stake procedure is not used on
early 04 MY vehicles.
9.Remove 4 Torx screws securing door pocket to
trim casing and remove pocket.
10.Remove foam pad from sill button guide.
11.Release retainer and remove sill button guide.
12.Release and remove locking ring securing door
pull to trim casing.
13.Remove 2 plastic rivets securing door pull to
trim casing and remove door pull.
NOTE: Plastic rivets are used for production
purposes only. Screws should be used to retain
all parts previously held in place with plastic
rivets.
Page 623 of 1007
DOORS
76-1-18 REPAIRS
Refit
1.Fit door pull to trim casing and secure with
screws and locking ring.
2.Fit sill button guide to trim casing and secure
with retainer.
3.Fit foam pad to sill button guide.
4.Fit door pocket to trim casing and secure with
Torx screws.
5.Fit trim studs to casing.
6.Fit trim casing to door and secure trim studs.
7.Fit screws securing door pull and fit screw
cover.
8.Fit door release handle escutcheon and secure
with screw.
9.Fit screws securing door pocket and fit screw
cover.
10.Position switch pack, connect multiplugs and
secure switch pack to trim casing.
Trim casing - rear door - up to 04MY
$% 76.34.04
Remove
1.Remove screw securing door release
escutcheon and remove escutcheon.
2.Remove 2 screws from door pull.
3.Release 10 trim studs securing trim casing to
door.
4.Disconnect multiplug and remove door trim
casing.
NOTE: Do not carry out further dismantling if
component is removed for access only.
Page 624 of 1007
DOORS
REPAIRS 76-1-19
5.Remove 2 Torx screws securing window switch
to door trim and remove window switch.
6.Remove 4 Torx screws securing door pull to
trim casing and remove door pull.
7.Remove 4 Torx screws securing door speaker
grille to trim casing and remove grille.
8.Release retainer and remove sill button guide.
9.Remove 10 trim studs from door trim.Refit
1.Fit trim studs to casing.
2.Fit sill button guide to trim casing and secure
with retainer.
3.Fit speaker grille to trim casing and secure with
Torx screws.
4.Fit door pull to trim casing and secure with Torx
screws.
5.Fit window switch to trim casing and secure
with Torx screws.
6.Position door trim casing and connect window
switch multiplug.
7.Fit trim casing to door and secure trim studs.
8.Fit screws to door pull.
9.Fit door release escutcheon and secure with
screw.