2001 LAND ROVER FREELANDER Workshop Manual

DOORS
76-1-4 REPAIRS
Door assembly - rear - remove for access
& refit
$% 76.28.02.99
Remove
1.Release 'B/C' post upper finisher from 6 clips
and position aside.
2.Release and disconnect multiplug from lower
'B/C' post.
3.Release harness sheath from 'B/C' post and
pull door harness through 'B/C' post.
4.Remove roll pin from door check strap, and
release check strap from 'B/C' post.
5.Discard roll pin.
6.Remove 2 'C' clips from door hinges.
7.With assistance raise and remove door.Refit
1.With assistance position door to hinges.
2.Fit 'C' clips to hinge pins.
3.Position check strap to 'B/C' post and secure
with NEW roll pin.
4.Feed door harness through 'B/C' post and
secure harness sheath.
5.Connect and secure multiplug at base of 'B/C'
post.
6.Position 'B/C' post upper finisher and secure
with clips.
7.Check door alignment.

+ DOORS, ADJUSTMENTS, Door -
front - align on hinges.

DOORS
REPAIRS 76-1-5
Door - tail assembly - remove for access
& refit
$% 76.28.19.99
Remove
1.Remove spare wheel from taildoor.
2.Remove RH rear quarter lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
3.Release and disconnect 3 multiplugs and rear
washer tube from lower 'E' post.
4.Remove 2 bolts from tail door check strap,
release strap and position aside.5.Release door harness sheath from 'E' post and
pull harness through 'E' post.
6.Mark position of hinges.
7.Support weight of tail door.
8.Remove 6 bolts securing tail door hinges to
body and with assistance, remove tail door.
Refit
1.With assistance position door. Fit securing
bolts but do not tighten at this stage.
2.Position check strap and secure with bolts.
3.Align hinges and tighten bolts to 30 Nm (22
lbf.ft).
4.Feed door harness through 'E' post and secure
harness sheath.
5.Connect and secure multiplugs and rear
washer tube at 'E' post.
6.Fit rear quarter lower casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
7.Fit spare wheel to tail door.

DOORS
76-1-6 REPAIRS
Glass - front door
$% 76.31.01
Remove
1.Remove front door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Remove 4 screws securing speaker to door.
3.Disconnect multiplug from door speaker.
4.Remove front door speaker.
5.Lower glass to access clamp bolts.
6.Loosen 2 bolts securing glass to clamps.7.Release glass from clamps, raise and rotate
glass to remove from door frame.
Refit
1.Locate glass in door frame and rotate into
position to engage seal and clamps.
2.Tighten glass clamp bolts to 9 Nm (7 lbf.ft).
3.Raise and lower glass to check operation.
4.Position speaker to door and connect multiplug.
5.Fit speaker to door and secure with screws.
6.Fit front door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.

DOORS
REPAIRS 76-1-7
Glass - rear door
$% 76.31.02
Remove
1.Remove rear door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
rear door.
2.Lower glass to access nut on clamp.
3.Loosen nut securing clamp to glass.
4.Remove seal from door.
5.Release glass from quarter light seal.
6.Raise glass and remove from door.Refit
1.Fit glass to door and locate in quarter light seal.
2.Fit seal to door.
3.Position glass in clamp and tighten nut to 8 Nm
(6 lbf.ft).
4.Raise and lower glass to check seal fit.
5.Fit rear door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
rear door.

DOORS
76-1-8 REPAIRS
Rubber/felt - glass channel - front door
$% 76.31.13
Remove
1.Remove exterior mirror.

+ EXTERIOR FITTINGS, REPAIRS,
Mirror - exterior - electric.
2.Lower door glass.
3.Remove inner seal.
4.Carefully release seal from door flange, starting
from the cheater panel, working along the waist
rail and around the door flange.Refit
1.Lubricate corners of seal with soapy water.
CAUTION: This seal assembly uses an
internal metal former. Take care not to bend
the seal during fitment, or the former will
become kinked.
2.Starting at the rearmost top corner of the glass
aperture, seat the seal onto the flange,
ensuring that the radius of the seal matches the
door profile.
3.Secure seal to flange across cantrail and down
'A' post.
4.Secure seal in corner at base of 'A' post.
5.Carefully pull 'B' post length of seal away from
flange until bottom corner is just clear of flange,
seal will then locate over flange. Ensure seal
has not become twisted. Starting from the top,
push the seal onto the flange.
NOTE: The bottom radius should match the
door profile.
6.Secure the seal to the bottom flange by rotating
the seal onto the flange and pushing evenly on
its length along the waist rail.
7.Fit inner seal.
8.Raise and lower glass to check seal fit.
9.Fit exterior mirror.

+ EXTERIOR FITTINGS, REPAIRS,
Mirror - exterior - electric.

DOORS
REPAIRS 76-1-9
Rubber/felt - glass channel - rear door
$% 76.31.14
Remove
1.Remove rear door glass.

+ DOORS, REPAIRS, Glass - rear
door.
2.Release seal from flange. Remove lower
section first, then front vertical section, followed
by top section.
3.Release top corner of quarter light from frame.
Rotate quarter light and seal, release rest of
seal from flange and remove quarter light and
seal from door.
4.Remove quarter light from seal.Refit
1.Fit quarter light to seal.
2.Lubricate seal around quarter light with soft
soap.
3.Position quarter light and seal to flange at
bottom rear corner of window aperture and
rotate into top rear corner. Using dividing bar,
pull quarter light rearwards to locate seal
around quarter light on flange.
4.Starting at top of divider bar, push seal onto top
flange and locate in top front corner. Ensure
radius of seal matches door profile.
5.Ease seal away from front flange and locate
seal in bottom front corner. Ensure radius of
seal at bottom front corner matches profile of
door and that seal is still correctly located in top
front corner, then push seal onto front flange.
6.Push seal onto bottom flange.
7.Fit rear door glass.

+ DOORS, REPAIRS, Glass - rear
door.

DOORS
76-1-10 REPAIRS
Glass - tail door
$% 76.31.20
Remove
1.Remove tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.
2.Disconnect 2 Lucars from heater element.
3.Lower screen to access clamp bolts.
4.Loosen both clamp bolts, release and remove
rear screen.Refit
1.Position screen to door and align in clamps
using timing marks on screen.
2.Ensure glass is fully pushed down in clamp
closest to door hinge, then tighten clamp bolt.
3.Position screen horizontally by lifting clamp
closest to door latch so that screen heater
element is aligned with waist seal.
4.Tighten clamp bolts to 8 Nm (6 lbf.ft).
5.Raise screen and connect Lucars to screen
heater element.
6.Ensure a 5mm equal gap exists between
screen and both 'E' post finishers. If required,
adjust screen again using timing marks.
7.Loosen lower adjuster lock nuts.
8.Loosen pre-load screws so screen clears seal.
9.Adjust pre-load screws until screen is just in
contact with seal.
10.Adjust pre-load screws until screen applies a
1mm pre-load on seal.
11.Ensure there is full screen to seal contact.
12.Lower glass and tighten lock nuts to 14 Nm (10
lbf.ft).
13.Recheck pre-load.
14.Raise and lower screen to confirm correct
alignment.
15.Fit tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.

DOORS
REPAIRS 76-1-11
Quarter light - rear door
$% 76.31.31
Remove
1.The procedure for renewing the quarter light is
identical to renewing the rear door glass
channel seal.

+ DOORS, REPAIRS, Rubber/felt -
glass channel - rear door.