1999 SUBARU LEGACY Service Repair Manual

(3) Remove bolts which hold center bearing
onto body.
CAUTION:
Be careful not to drop propeller shaft.
S2M0219
(4) Remove propeller shaft from transmission.
CAUTION:
IBe sure to use an empty container to catch
oil flowing out when removing propeller shaft.
IBe sure not to damage oil seals and the fric-
tional surface of sleeve yoke.
IBe sure to plug the opening in transmission
after removal of propeller shaft.
S2M0220
19) Remove gear shift rod and stay from transmis-
sion. (MT vehicles)
(1) Remove spring.
(2) Disconnect stay from transmission.
(3) Disconnect rod from transmission.
G3M0697
20) Remove shift selector cable. (AT vehicles)
(1) Disconnect shift selector cable from selec-
tor lever.
(2) Remove cable bracket from body.
S3M0013A
21) Remove bolts which install stabilizer clamps
onto crossmember.
G2M0323
22) Remove front drive shafts from transmission.
(1) Remove transverse link from housing.
G2M0324
(2) Lower transverse link.
25
[W2B0]2-11SERVICE PROCEDURE
2. Transmission

(3) Remove spring pins and separate front
drive shafts from each side of the transmission.
CAUTION:
Discard removing spring pin. Replace with a
new one.
G2M0325
23) Remove nuts which hold lower side of trans-
mission to engine.
B2M2790
24) Place transmission jack under transmission.
CAUTION:
IAlways support transmission case with a
transmission jack.
IOn AT vehicles, make sure that the support
plates of transmission jack don't touch the oil
pan.
G2M0326
25) Remove transmission rear crossmember.
IMT vehicles
G2M0831
IAT vehicles
S2M0221
26) Remove transmission.
CAUTION:
IMove transmission jack toward rear until
mainshaft is withdrawn from clutch cover. (MT
vehicles)
IMove transmission and torque converter as
a unit away from engine. (AT vehicles)
B2M0035
26
2-11[W2B0]SERVICE PROCEDURE
2. Transmission

C: INSTALLATION
1) Install ST to torque converter clutch case. (AT
vehicles)
ST 498277200 STOPPER SET
H2M1961A
2) Install transmission to engine.
(1) Gradually raise transmission with transmis-
sion jack.
B2M0035
(2) Engage them at splines.
CAUTION:
Be careful not to strike mainshaft against
clutch cover. (MT vehicles)
3) Install transmission rear crossmember.
IMT vehicles
Tightening torque:
T1: 69
±15 N´m (7.0±1.5 kg-m, 51±11 ft-lb)
T2: 137
±20 N´m (14±2 kg-m, 101±14 ft-lb)
G2M0832
IAT vehicles
Tightening torque:
T1: 37
±10 N´m (3.8±1.0 kg-m, 27±7 ft-lb)
T2: 69
±15 N´m (7.0±1.5 kg-m, 51±11 ft-lb)
S2M0221A
4) Take off transmission jack.
5) Tighten nuts which hold lower side of transmis-
sion to engine.
Tightening torque:
50
±4 N´m (5.1±0.4 kg-m, 36.9±2.9 ft-lb)
B2M2790
6) Tighten bolt which holds upper side of transmis-
sion to engine.
Tightening torque:
50
±4 N´m (5.1±0.4 kg-m, 36.9±2.9 ft-lb)
B2M2791
7) Install torque converter to drive plate. (AT
vehicles)
27
[W2C0]2-11SERVICE PROCEDURE
2. Transmission

(1) Tighten bolts which hold torque converter to
drive plate.
S2M0207
(2) Tighten other bolts while rotating the engine
by using ST.
2200 cc vehicles:
ST 499977300 CRANK PULLEY WRENCH
2500 cc vehicles:
ST 499977100 CRANK PULLEY WRENCH
CAUTION:
Be careful not to drop bolts into torque con-
verter housing.
Tightening torque:
25
±2 N´m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
(3) Clog plug onto service hole.
(4) Remove ST.
ST 498277200 STOPPER SET
8) Install operating cylinder. (2500 cc MT vehicles)
Tightening torque:
37
±3 N´m (3.8±0.3 kg-m, 27.5±2.2 ft-lb)
B2M1179B
9) Remove special tools.
G2M0313
10) Install pitching stopper.
Tightening torque:
T1: 57
±10 N´m (5.8±1.0 kg-m, 42±7 ft-lb)
T2: 49
±5 N´m (5.0±0.5 kg-m, 36.2±3.6 ft-lb)
G2M0302
11) Install front drive shafts into transmission.
(1) Lift-up the vehicle.
(2) Install front drive shaft into transmission.
(3) Drive spring pin into chamfered hole of drive
shaft.
CAUTION:
Always use a new spring pin.
G2M0325
(4) Install ball joints of lower arm into knuckle
arm of housing, and tighten installing bolts.
Tightening torque:
49
±10 N´m (5.0±1.0 kg-m, 36±7 ft-lb)
G2M0324
28
2-11[W2C0]SERVICE PROCEDURE
2. Transmission

12) Install stabilizer clamps onto front crossmem-
ber.
Tightening torque:
25
±4 N´m (2.5±0.4 kg-m, 18.1±2.9 ft-lb)
G2M0323
13) Install gear shift rod and stay. (MT vehicles)
(1) Install gear shift rod onto transmission.
G3M0697
(2) Install stay onto transmission.
(3) Install spring.
14) Install shift selector cable onto selector lever.
(AT vehicles)
(1) Install selector cable into selector lever.
(2) Install cable bracket onto body.
NOTE:
Tighten selector cable adjusting and lock nut after
checking selector lever operation.
S3M0013A
15) Install ATF level gauge guide, and ATF cooler
hoses onto pipe. (AT vehicles)
G2M0317
16) Install propeller shaft.
(1) Install propeller shaft into transmission.
(2) Tighten bolts which install propeller shaft
onto companion flange of rear differential.
Tightening torque:
31
±8 N´m (3.2±0.8 kg-m, 23.1±5.8 ft-lb)
G3M0023
(3) Install center bearing bracket on body.
Tightening torque:
52
±5 N´m (5.3±0.5 kg-m, 38.3±3.6 ft-lb)
S2M0219A
17) Install exhaust system.
29
[W2C0]2-11SERVICE PROCEDURE
2. Transmission

(1) Install heat shield cover.
G2M0830
(2) Install rear exhaust pipe to muffler.
Tightening torque:
48
±9 N´m (4.9±0.9 kg-m, 35.4±6.5 ft-lb)
G2M0382
(3) Install hanger bracket on right side of trans-
mission.
B2M0032
(4) Install front exhaust pipe onto engine.
Tightening torque:
30
±5 N´m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
G2M0290
(5) Install center exhaust pipe to rear exhaust
pipe.
Tightening torque:
18
±5 N´m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
G2M0291
(6) Tighten bolt which installs center exhaust
pipe to hanger bracket.
Tightening torque:
30
±5 N´m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
S2M0206
(7) Connect connector to rear oxygen sensor.
(Except 2500 cc California spec. vehicles)
B2M0335
(8) Install under cover.
30
2-11[W2C0]SERVICE PROCEDURE
2. Transmission

18) Install ATF level gauge. (AT vehicles)
S2M0214
19) Connect the following connectors.
(1) Transmission harness connectors (AT
vehicles)
(2) Transmission ground terminal
(3) Front oxygen sensor connector
(4) Rear oxygen sensor connector (California
spec. vehicles)
(5) Neutral position switch connector (MT
vehicles)
(6) Back-up light switch connector (MT
vehicles)
20) Connect the following cables.
(1) Cruise control cable
(With cruise control vehicles)
(2) Clutch cable (2200 cc MT vehicles)
21) Install return spring.
(Without hill holder vehicles)
22) Install starter.
(1) Install starter onto transmission case, and
connect connectors and terminals.
(2) Tighten bolt and nut which install starter
onto transmission.
Tightening torque:
40
±4 N´m (4.1±0.4 kg-m, 29.7±2.9 ft-lb)
G2M0309
23) Install chamber stay.
IMT vehicles
S2M0210
IAT vehicles
S6M0023
24) Install air intake duct and chamber. (Except
2200 cc California spec. vehicles) [W1A0].>
25) Install air intake duct with air cleaner case.
(2200 cc California spec. vehicles) [W1A0].> and
26) Connect battery ground cable.
27) Fill ATF and differential gear oil. (AT vehicles)

28) Check selector lever operation. (AT vehicles)

29) Take off vehicle from lift arms.
30) Check the vehicle on road tester. (AT vehicles)

31
[W2C0]2-11SERVICE PROCEDURE
2. Transmission

MEMO:
32
2-11SERVICE PROCEDURE