Page 137 of 1033
10. Remove control valve assembly.
a. Straighten terminal clips to free terminal cords then remove
terminal clips.
b. Remove bolts
VAandVB, and remove control valve assem-
bly from transmission.
Bolt symbol Length mm (in)
VA33 (1.30)
VB45 (1.77)
c. Remove solenoid connector.
+Be careful not to damage connector.
d. Remove manual valve from control valve assembly.
SAT009B
SAT353B
SAT026B
SAT127B
DISASSEMBLY
AT-1135
Page 138 of 1033
11. Remove terminal cord assembly from transmission case
while pushing on stopper.
+Be careful not to damage cord.
+Do not remove terminal cord assembly unless it is dam-
aged.
12. Remove converter housing from transmission case.
+Be careful not to scratch converter housing.
13. Remove O-ring from input shaft.
14. Remove oil pump assembly.
a. Attach Tool to oil pump assembly and extract it evenly from
transmission case.
b. Remove O-ring from oil pump assembly.
c. Remove traces of sealant from oil pump housing.
+Be careful not to scratch pump housing.
SAT128B
SAT307B
SAT995A
SAT027BA
SAT028B
DISASSEMBLY
AT-1136
Page 139 of 1033
d. Remove needle bearing and thrust washer from oil pump
assembly.
15. Remove input shaft and oil pump gasket.
16. Remove brake band and band strut.
a. Loosen lock nut and remove band servo anchor end pin from
transmission case.
b. Remove brake band and band strut from transmission case.
c. Hold brake band in a circular shape with clip.
SAT108B
SAT988A
SAT029B
SAT986A
SAT655
DISASSEMBLY
AT-1137
Page 140 of 1033
17. Remove front side clutch and gear components.
a. Remove clutch pack (reverse clutch, high clutch and front
sun gear) from transmission case.
b. Remove front bearing race from clutch pack.
c. Remove rear bearing race from clutch pack.
d. Remove front planetary carrier from transmission case.
e. Remove front needle bearing from front planetary carrier.
f. Remove rear bearing from front planetary carrier.
g. Remove rear sun gear from transmission case.
SAT030B
SAT113B
SAT031B
SAT968A
SAT974A
DISASSEMBLY
AT-1138
Page 141 of 1033
18. Remove adapter case.
a. Remove adapter case from transmission case.
b. Remove adapter case gasket from transmission case.
c. Remove oil seal from adapter case.
+Do not remove oil seal unless it is to be replaced.
d. Remove revolution sensor from adapter case.
e. Remove O-ring from revolution sensor.
19. Remove output shaft and parking gear.
a. Remove rear snap ring from output shaft.
b. Slowly push output shaft all the way forward.
+Do not use excessive force.
c. Remove snap ring from output shaft.
SAT755I
SAT756I
SAT305B
SAT960A
SAT957A
DISASSEMBLY
AT-1139
Page 142 of 1033
d. Remove output shaft and parking gear as a unit from trans-
mission case.
e. Remove parking gear from output shaft.
f. Remove needle bearing from transmission case.
20. Remove rear side clutch and gear components.
a. Remove front internal gear.
b. Remove bearing race from front internal gear.
c. Remove needle bearing from rear internal gear.
SAT109B
SAT033B
SAT954A
SAT110B
SAT111B
DISASSEMBLY
AT-1140
Page 143 of 1033
d. Remove rear internal gear, forward clutch hub and overrun
clutch hub as a set from transmission case.
e. Remove needle bearing from overrun clutch hub.
f. Remove overrun clutch hub from rear internal gear and for-
ward clutch hub.
g. Remove thrust washer from overrun clutch hub.
h. Remove forward clutch assembly from transmission case.
21. Remove band servo and accumulator components.
a. Remove band servo retainer from transmission case.
SAT951A
SAT148G
SAT036B
SAT037B
SAT038B
DISASSEMBLY
AT-1141
Page 144 of 1033
b. Apply compressed air to oil hole until band servo piston
comes out of transmission case.
+Hold piston with a rag and gradually direct air to oil hole.
c. Remove return springs.
d. Remove springs from accumulator pistons
VB,VCandVD.
e.Apply compressed air to each oil hole until piston comes out.
+Hold piston with a rag and gradually direct air to oil hole.
Identification of accumulator pistonsVAVBVCVD
Identification of oil holesVaVbVcVd
f. Remove O-ring from each piston.
22. Remove manual shaft components, if necessary.
a. Hold width across flats of manual shaft (outside the transmis-
sion case) and remove lock nut from shaft.
b. Remove retaining pin from transmission case.
SAT039B
SAT040BA
SAT523GA
SAT041B
SAT042B
DISASSEMBLY
AT-1142