2000 NISSAN PATROL brake

Edition: February 2000
Release: February 2000 (01)
Publication No.: SM0E-Y61AE0E
Reference No.: 7711346024GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PATROL GR
MODEL Y61 SERIES
NISSAN EUROPE S.A.S.
2000 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

Diagnostic Procedure....................................... 1088
TROUBLE DIAGNOSIS FOR CONTROL UNIT
(EFP ROM)........................................................... 1089
Description ....................................................... 1089
Diagnostic Procedure....................................... 1090
TROUBLE DIAGNOSIS FOR
NON-DETECTABLE ITEMS................................ 1091
PNP, Overdrive Control, A/T Mode or
Accelerator Position Switches ......................... 1091
DIAGNOSTIC PROCEDURES FOR
SYMPTOMS......................................................... 1097
1. SPORT Indicator Lamp Does Not
Come On.......................................................... 1097
2. SPORT Indicator Lamp Does Not
Come On.......................................................... 1098
3. O/D OFF Indicator Lamp Does Not Come
On .................................................................... 1098
4. SPORT Indicator Lamp Does Not
Come On.......................................................... 1099
5. Engine Cannot Be Started In ªPº and ªNº
Position ............................................................ 1100
6. In ªPº Position, Vehicle Moves Forward Or
Backward When Pushed ................................. 1100
7. In ªNº Position, Vehicle Moves .................... 1101
8. Large Shock. ªNº®ªRº Position ................ 1102
9. Vehicle Does Not Creep Backward In ªRº
Position ............................................................ 1103
10. Vehicle Does Not Creep Forward In ªDº,
ª2º Or ª1º Position ............................................ 1104
11. Vehicle Cannot Be Started From D
1......... 1105
12. A/T Does Not Shift: D
1®D2Or Does Not
Kickdown: D
4®D2......................................... 1106
13. A/T Does Not Shift: D
2®D3.................... 1107
14. A/T Does Not Shift: D
3®D4.................... 1108
15. A/T Does Not Perform Lock-up ................. 1109
16. A/T Does Not Hold Lock-up Condition ...... 1110
17. Lock-up Is Not Released ........................... 1110
18. Engine Speed Does Not Return To Idle
(Light Braking D
4®D3) .................................. 1111
19. Vehicle Does Not Start From D
1............... 1112
20. A/T Does Not Shift: D
2®D1When
Depressing Accelerator Pedal ......................... 1113
21. A/T Does Not Shift: D
4®D3, When
Overdrive Control Switch ªONº®ªOFFº ........ 1114
22. A/T Does Not Shift: D
3®22, When
Selector Lever ªDº®ª2º Position ................... 1114
23. A/T Does Not Shift: 2
2®11, WhenSelector Lever ª2º®ª1º Position .................... 1115
24. Vehicle Does Not Decelerate By Engine
Brake ................................................................ 1115
TROUBLE DIAGNOSES Ð A/T Shift Lock
System................................................................. 1116
Description ....................................................... 1116
Wiring Diagram Ð SHIFT Ð ........................... 1117
Diagnostic Procedure....................................... 1118
Key Interlock Cable.......................................... 1121
Component Check ........................................... 1122
ON-VEHICLE SERVICE...................................... 1124
Control Valve Assembly and Accumulators .... 1124
Revolution Sensor Replacement ..................... 1125
Rear Oil Seal Replacement ............................. 1125
Parking Pawl Components Inspection ............. 1125
PNP Switch Adjustment ................................... 1125
Manual Control Linkage Adjustment................ 1126
REMOVAL AND INSTALLATION....................... 1127
Removal ........................................................... 1127
Installation ........................................................ 1128
MAJOR OVERHAUL........................................... 1129
Oil Channel ...................................................... 1131
Locations of Needle Bearings, Thrust Washers
and Snap Rings ............................................... 1132
DISASSEMBLY.................................................... 1133
REPAIR FOR COMPONENT PARTS................. 1144
Oil Pump .......................................................... 1144
Control Valve Assembly................................... 1148
Control Valve Upper Body ............................... 1154
Control Valve Lower Body ............................... 1159
Reverse Clutch ................................................ 1161
High Clutch ...................................................... 1165
Forward and Overrun Clutches ....................... 1167
Low & Reverse Brake ...................................... 1171
Forward Clutch Drum Assembly ...................... 1175
Rear Internal Gear and Forward Clutch Hub .. 1177
Band Servo Piston Assembly .......................... 1180
Parking Pawl Components .............................. 1184
ASSEMBLY.......................................................... 1186
Assembly (1) .................................................... 1186
Adjustment ....................................................... 1190
Assembly (2) .................................................... 1195
A/T FLUID COOLER SYSTEM........................... 1205
A/T Fluid Cooler ............................................... 1205
SERVICE DATA AND SPECIFICATIONS (SDS)1206
General Specifications ..................................... 1206
Specifications and Adjustment......................... 1206
When you read wiring diagrams:
+Read GI section, ªHOW TO READ WIRING DIAGRAMSº.
+See EL section, ªPOWER SUPPLY ROUTINGº for power distribution circuit.
When you perform trouble diagnoses, read GI section, ªHOW TO FOLLOW FLOW
CHART IN TROUBLE DIAGNOSESº.
AT-1002

Shift Mechanism
The automatic transmission uses compact, dual planetary gear systems to improve power-transmission
efficiency, simplify construction and reduce weight.
It also employs an optimum shift control and superwide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
Two one-way clutches are also employed: one is used for the forward clutch and the other for the low clutch.
These one-way clutches, combined with four accumulators, reduce shifting shock to a minimum.
CONSTRUCTION
V1Torque converter clutch piston
V2Torque converter
V3Oil pump
V4Input shaft
V5Brake band
V6Reverse clutch
V7High clutch
V8Front pinion gear
V9Front sun gear
V10Front internal gear
V11Front planetary carrier
V12Rear sun gear
V13Rear pinion gear
V14Rear internal gear
V15Rear planetary carrier
V16Forward clutch
V17Forward one-way clutch
V18Overrun clutch
V19Low one-way clutch
V20Low & reverse brake
V21Parking pawl
V22Parking gear
V23Output shaft
FUNCTION OF CLUTCH AND BRAKE
Control members Abbr. Function
V6Reverse clutch R/C To transmit input power to front sun gearV9.
V7High clutch H/C To transmit input power to front planetary carrierV11.
V16Forward clutch F/C To connect front planetary carrierV11with forward one-way clutchV17.
V18Overrun clutch O/C To connect front planetary carrierV11with rear internal gearV14.
V5Brake band B/B To lock front sun gearV9.
V17Forward one-way clutch F/O.CWhen forward clutch is engaged, to stop rear internal gearV14from rotating in oppo-
site direction.
V19Low one-way clutch L/O.C At D1position, to prevent rear internal gearV14from rotating in opposite direction.
V20Low & reverse brake L & R/BTo lock rear internal gearV14(2, 12and 11), to lock front planetary carrierV11(R
position).
SAT509I
OVERALL SYSTEM
AT-1024

CLUTCH AND BAND CHART
Shift positionV6
Reverse
clutchV7
High
clutchV16Forward
clutchV18Overrun
clutchBand servo
V17Forward
one-
way
clutchV19Low
one-
way
clutchV20Low &
reverse
brakeLock-up Remarks
2nd
apply3rd
release4th
apply
PPARK
POSITION
R
jjREVERSE
POSITION
NNEUTRAL
POSITION
D*41st
j*1jVX++
Automatic shift
1«2«3«4 2ndj*1jVj+
3rdjj*1jV*2^^+
4thj^*3^^jj
21stjjVX++Automatic shift
1«2
2nd
j*1jVj+
11stjj+jLocks (held sta-
tionary)
in 1st speed
1¬2 2nd
jjj+
*1: Operates when overdrive control or A/T mode switch is being set in ªOFFº or ªSPORTº position.
*2: Oil pressure is applied to both 2nd ªapplyº side and 3rd ªreleaseº side of band servo piston. However, brake band does not contract because oil
pressure area on the ªreleaseº side is greater than that on the ªapplyº side.
*3: Oil pressure is applied to 4th ªapplyº side in condition *2 above, and brake band contracts.
*4: A/T will not shift to 4th when overdrive control or A/T mode switch is set in ªOFFº or ªSPORTº position.
j: Operates
: Operates when throttle opening is less than 5.5/16, activating engine brake.
*: Operates during ªprogressiveº acceleration.
^: Operates but does not affect power transmission.
jVX: Operates when throttle opening is less than 5.5/16, but does not affect engine brake.
jV
OVERALL SYSTEM
Shift Mechanism (Cont'd)
AT-1025

TCM FUNCTION
The function of the TCM is to:
+Receive input signals sent from various switches and sensors.
+Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
+Send required output signals to the respective solenoids.
INPUT/OUTPUT SIGNAL OF TCM
Sensors and solenoid valves Function
InputPNP switch Detects select lever position and sends a signal to TCM.
Accelerator position sensor Detects throttle valve position and sends a signal to TCM.
Accelerator position switch
(Off accel)Detects throttle valve's fully-closed position and sends a signal to TCM.
Accelerator position switch
(Full accel)Detects a throttle valve position of greater than 1/2 of full throttle and sends a
signal to TCM.
Engine speed signal From ECM.
A/T fluid temperature sensor Detects transmission fluid temperature and sends a signal to TCM.
Revolution sensor Detects output shaft rpm and sends a signal to TCM.
Vehicle speed sensorUsed as an auxiliary vehicle speed sensor. Sends a signal when revolution sen-
sor (installed on transmission) malfunctions.
Overdrive control switch
A/T mode switchSends a signal, which prohibits a shift to ªD
4º (overdrive) position, to the TCM.
OutputShift solenoid valve A/BSelects shifting point suited to driving conditions in relation to a signal sent from
TCM.
Line pressure solenoid valveRegulates (or decreases) line pressure suited to driving conditions in relation to
a signal sent from TCM.
Torque converter clutch solenoid valveRegulates (or decreases) lock-up pressure suited to driving conditions in relation
to a signal sent from TCM.
Overrun clutch solenoid valveControls an ªengine brakeº effect suited to driving conditions in relation to a sig-
nal sent from TCM.
O/D OFF indicator lamp
SPORT indicator lampShows TCM faults, when A/T control components malfunction.
OVERALL SYSTEM
Control System (Cont'd)
AT-1027

DIAGNOSTIC WORKSHEET
1.NRead the Fail-safe and listen to customer complaints. AT-1006
2.NA/T FLUID CHECK AT-1041
NLeakage (Follow specified procedure)
NFluid condition
NFluid level
3.NPerform STALL TEST and LINE PRESSURE TEST. AT-1041,
AT-1044
NStall test Ð Mark possible damaged components/others.
NTorque converter one-way clutch
NReverse clutch
NForward clutch
NOverrun clutch
NForward one-way clutchNLow & reverse brake
NLow one-way clutch
NEngine
NLine pressure is low
NClutches and brakes except high
clutch and brake band are OK
NLine pressure test Ð Suspected parts:
4.NPerform all ROAD TEST and mark required procedures. AT-1046
4-1. Check before engine is started. AT-1047
NSELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.
NVehicle speed sensorzA/T (Revolution sensor), AT-1064.
NVehicle speed sensorzMTR, AT-1066.
NAccelerator position sensor, AT-1068.
NShift solenoid valve A, AT-1070.
NShift solenoid valve B, AT-1072.
NOverrun clutch solenoid valve, AT-1074.
NTorque converter clutch solenoid valve, AT-1076.
NA/T fluid temperature sensor and TCM power source, AT-1079.
NEngine speed signal, AT-1082.
NLine pressure solenoid valve, AT-1084.
NPNP, overdrive control, A/T mode and accelerator position switches,
AT-1091.
NBattery
NOthers
4-2. Check at idle AT-1049
N1. SPORT Indicator Lamp Does Not Come On, AT-1097.
N2. SPORT Indicator Lamp Does Not Come On, AT-1098.
N3. O/D OFF Indicator Lamp Does Not Come On, AT-1098.
N4. SPORT Indicator Lamp Does Not Come On AT-1099.
N5. Engine Cannot Be Started In ªPº And ªNº Position, AT-1100.
N6. In ªPº Position, Vehicle Moves Forward Or Backward When Pushed,
AT-1100.
N7. In ªNº Position, Vehicle Moves, AT-1101.
N8. Large Shock. ªNº®ªRº Position, AT-1102.
N9. Vehicle Does Not Creep Backward In ªRº Position, AT-1103.
N10. Vehicle Does Not Creep Forward In ªDº, ª2º Or ª1º Position, AT-1104.
4-3. Cruise test AT-1050,
AT-1053
Part-1
N11. Vehicle Cannot Be Started From D
1, AT-1105.
N12. A/T Does Not Shift: D
1®D2Or Does Not Kickdown: D4®D2, AT-1106.
N13. A/T Does Not Shift: D
2®D3, AT-1107.
N14. A/T Does Not Shift: D
3®D4, AT-1108.
N15. A/T Does Not Perform Lock-up, AT-1109.
N16. A/T Does Not Hold Lock-up Condition, AT-1110.
N17. Lock-up Is Not Released, AT-1110.
N18. Engine Speed Does Not Return To Idle (Light Braking D
4®D3), AT-1111.
TROUBLE DIAGNOSIS Ð Introduction
Diagnostic Worksheet (Cont'd)
AT-1038

4. Part-2
N19. Vehicle Does Not Start From D
1, AT-1112.
N12. A/T Does Not Shift: D
1®D2Or Does Not Kickdown: D4®D2, AT-1106.
N13. A/T Does Not Shift: D
2®D3, AT-1107.
N14. A/T Does Not Shift: D
3®D4, AT-1108.AT-1055
Part-3
N20. A/T Does Not Shift: D
2®D1When Depressing Accelerator Pedal,
AT-1113
N21. A/T Does Not Shift: D
4®D3When Overdrive Control Switch ªONº®
ªOFFº, AT-1114
N18. Engine Speed Does Not Return To Idle (Engine Brake In D
3), AT-1111.
N22. A/T Does Not Shift: D
3®22, When Selector Lever ªDº®ª2º Position,
AT-1114.
N18. Engine Speed Does Not Return To Idle (Engine Brake In 2
2), AT-1111.
N23. A/T Does Not Shift: 2
2®11, When Selector Lever ª2º®ª1º Position,
AT-1115.
N24. Vehicle Does Not Decelerate By Engine Brake, AT-1115.
NSELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.AT-1056
NVehicle speed sensorzA/T (Revolution sensor), AT-1064.
NVehicle speed sensorzMTR, AT-1066.
NAccelerator position sensor, AT-1068.
NShift solenoid valve A, AT-1070.
NShift solenoid valve B, AT-1072.
NOverrun clutch solenoid valve, AT-1074.
NTorque converter clutch solenoid valve, AT-1076.
NA/T fluid temperature sensor and TCM power source, AT-1079.
NEngine speed signal, AT-1082.
NLine pressure solenoid valve, AT-1084.
NPNP, overdrive control, A/T mode and accelerator position switches,
AT-1091.
NBattery
NOthers
5.NFor self-diagnosis NG items, inspect each component. Repair or replace the dam-
aged parts.AT-1028
6.NPerform all ROAD TEST and re-mark required procedures. AT-1046
7.NPerform the Diagnostic Procedures for all remaining items marked NG. Repair or
replace the damaged parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also
shows some other possible symptoms and the component inspection orders.)AT-1060
AT-1057
8.NErase self-diagnosis code from TCM memories. AT-1033
TROUBLE DIAGNOSIS Ð Introduction
Diagnostic Worksheet (Cont'd)
AT-1039

A/T Fluid Check
FLUID LEAKAGE CHECK
1. Clean area suspected of leaking. Ð for example, mating
surface of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in ªDº
position and wait a few minutes.
3. Stop engine.
4. Check for fresh leakage.
FLUID CONDITION CHECK
Fluid color Suspected problem
Dark or black with burned odor Wear of frictional material
Milky pinkWater contamination Ð Road water
entering through filler tube or breather
Varnished fluid, light to dark brown
and tackyOxidation Ð Over or under filling, Ð
Overheating
FLUID LEVEL CHECK
Refer to MA section (ªChecking A/T Fluidº, ªCHASSIS AND
BODY MAINTENANCEº).
Stall Test
STALL TEST PROCEDURE
1. Check A/T and engine fluid levels. If necessary, add.
2. Drive vehicle for approx. 10 minutes or until engine oil and
ATF reach operating temperature.
ATF operating temperature:
50 - 80ÉC (122 - 176ÉF)
3. Set parking brake and block wheels.
4. Install a tachometer where it can be seen by driver during
test.
+It is good practice to put a mark on point of specified
engine rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in ªDº
position.
6. Accelerate to wide open throttle gradually while applying foot
brake.
7. Quickly note the engine stall revolution and immediately
release throttle.
+During test, never hold throttle wide open for more than
5 seconds.
Stall revolution:
2,480 - 2,680 rpm
SAT801A
SAT638A
SAT647B
SAT513G
SAT514G
TROUBLE DIAGNOSIS Ð Basic Inspection
AT-1041